Kyocera SGM TA SGM02641 ENDMILL - Micro Slotting
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM02641
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1. Product Overview
The Kyocera SGM02641 is a precision-engineered 4FL Square End solid carbide endmill with a nominal cutting diameter of 0.015". Manufactured in Japan from ultra-fine grain carbide substrate and coated with a high-performance AlTiN PVD multi-layer coating, this tool is designed for demanding CNC milling operations requiring exceptional surface finish, dimensional accuracy, and extended tool life.
The square end geometry combined with a 38° helix angle and optimized flute design ensures superior chip evacuation, reduced cutting forces, and minimal vibration — even in high-speed machining environments. Grade TA delivers outstanding wear resistance and thermal stability, making it suitable for a wide range of ferrous and non-ferrous materials.
2. ISO Designation Breakdown
| ISO Element | Value | Description |
|---|---|---|
| Manufacturer Code | SGM | Kyocera Solid Carbide Endmill Series |
| Series Number | 02641 | Product identifier within SGM family |
| Cutting Diameter (DC) | 0.015" | Nominal cutting diameter in inches |
| Flute Count (Z) | 4 | Four-flute configuration for stability |
| Nose Geometry | SQ | 90° square end with sharp corner |
| Grade | TA | Ultra-fine grain carbide with AlTiN coating |
| Shank Type | TA | Tapered neck with cylindrical shank |
3. Engineering Dimensions & Geometry
| Symbol | Parameter | Value | Notes |
|---|---|---|---|
| DC | Cutting Diameter | 0.015" | Nominal tool diameter |
| DCON | Shank Diameter | 0.125" | Standard cylindrical shank |
| OAL | Overall Length | 1.620" | Total tool length |
| LU | Flute Length | 0.037" | Effective cutting edge length |
| LCF | Cutting Length | 0.033" | Active cutting zone |
| RE | Corner Radius | 0.000" | Sharp 90° corner |
| APMX | Max Depth of Cut | 0.015" | Recommended axial engagement |
| Z | Number of Flutes | 4 | Four-flute design |
| λ | Helix Angle | 38° | Optimized for chip evacuation |
4. Grade Details – Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Grade Designation | TA (Ultra-Fine Grain Carbide) |
| Coating | AlTiN (Aluminum Titanium Nitride) multi-layer PVD |
| Hardness (HV) | 1,850 ± 50 HV |
| Transverse Rupture Strength | 4,200 MPa |
| Grain Size | 0.4 μm (sub-micron grade) |
| Coating Thickness | 2.5 – 3.5 μm |
| Max Operating Temp | 900°C (dry cutting capable) |
| Friction Coefficient | 0.35 (low friction, reduced built-up edge) |
5. Grade Comparison Matrix
| Grade | Coating | Hardness | Best For | Speed Range |
|---|---|---|---|---|
| TA | AlTiN PVD | 1,850 HV | Steel, Stainless, Hardened Steel | High |
| TB | TiAlN | 1,750 HV | General purpose, cast iron | Medium-High |
| TC | TiSiN | 1,900 HV | Hardened steel >50 HRC | Medium |
| TD | DLC | 1,600 HV | Aluminum, copper, non-ferrous | Very High |
6. Chipbreaker Profile
| Feature | Specification |
|---|---|
| Chipbreaker Profile | Micro-geometry with polished rake face and minimal edge rounding (0.003") |
| Rake Angle (γ) | 12° |
| Clearance Angle (α) | 8° |
| Edge Preparation | Sharp edge with micro-hone |
| Surface Finish | Mirror-polished flute (Ra 0.1 μm) |
7. Recommended Applications & Workpiece Materials
| Category | Details |
|---|---|
| Primary Workpiece Materials | Aluminum, brass, soft steels, plastics |
| Recommended Operations | Micro slotting, PCB machining, engraving, fine detail work |
| Industries | Aerospace, automotive, mold & die, medical device manufacturing |
| Surface Finish Capability | Ra 0.2 – 0.8 μm (mirror finish achievable on suitable materials) |
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| Slotting | Excellent | Full-width slotting up to 1×DC depth |
| Pocketing | Excellent | Optimal for rectangular pockets with sharp corners |
| Shoulder Milling | Excellent | 90° wall capability with precise step-over |
| Face Milling | Good | Suitable for small surface areas |
| 3D Contouring | Fair | Limited; ball nose preferred for complex surfaces |
| Plunge Milling | Good | Center-cutting with helical ramp entry |
9. Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed per Tooth fz (mm) | Depth of Cut ap (mm) |
|---|---|---|---|
| Carbon Steel (C45) | 80-120 | 0.0008-0.0015 | 0.1 – 0.5 × DC |
| Stainless Steel (304/316) | 60-90 | 0.0008-0.0015 | 0.1 – 0.4 × DC |
| Aluminum Alloy (6061-T6) | 200-300 | 0.0008-0.0015 | 0.2 – 1.0 × DC |
| Hardened Steel (50 HRC) | 60-90 | 0.0005-0.0010 | 0.05 – 0.2 × DC |
| Cast Iron (GG25) | 100-140 | 0.0008-0.0015 | 0.2 – 0.6 × DC |
| Titanium (Ti-6Al-4V) | 40-60 | 0.0005-0.0010 | 0.1 – 0.3 × DC |
Values are starting recommendations. Adjust based on machine rigidity, coolant conditions, and workpiece fixturing. Use air blast or minimal quantity lubrication (MQL) for optimal results.
10. Operating Guidelines
| Parameter | Recommendation |
|---|---|
| Tool Runout (TIR) | < 0.0002" (5 μm) |
| Coolant / Lubrication | Air blast or oil mist; avoid flood coolant on small tools |
| Spindle Speed | Calculate from Vc and DC; ensure stable RPM without chatter |
| Entry Strategy | Helical ramp entry at 2-3° angle; avoid direct plunge into solid material |
| Tool Overhang | Minimize overhang; use shortest toolholder possible for maximum rigidity |
| Chip Evacuation | Ensure adequate chip removal; compressed air through spindle preferred |
| Inspection | Inspect cutting edges under microscope after 50-100 min of cutting time |
11. Toolholder Compatibility
| Holder Type | Compatible Size | Recommended Use |
|---|---|---|
| Collet Chuck (ER11/ER16) | 0.125" shank | General purpose; ensure collet matches shank diameter exactly |
| Hydraulic Chuck | 0.125" shank | High-precision applications; excellent vibration damping |
| Shrink Fit Holder | 0.125" shank | Best for high-speed machining; maximum runout control |
| Milling Chuck (Power Chuck) | 0.125" shank | Heavy-duty roughing; high gripping force |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Packaging Type | Individual plastic tube with foam insert; 10 pcs per master carton |
| Minimum Order Quantity | 1 piece (no MOQ for standard stock items) |
| Lead Time | Ships within 24-48 hours for stock items; 2-4 weeks for non-stock |
| Warranty | Full manufacturer warranty against defects in material and workmanship |
| Storage | Store in original packaging at 15-25°C, humidity <60% RH |
| Shelf Life | Indefinite when stored properly; inspect coating before use if >3 years |
13. Catalog Meta Data
| Meta Field | Value |
|---|---|
| Catalog Series | SGM – Solid Carbide Endmill Series |
| Product Code | SGM02641 |
| Cutting Diameter | 0.015" (0.38 mm) |
| Nose Geometry | Square End (SQ) |
| Grade | TA |
| Flutes | 4 |
| Coating | AlTiN PVD Multi-Layer |
| Country of Origin | Japan |
| Manufacturer | Kyocera Corporation |
| ECCN | EAR99 |
Note: All specifications are subject to manufacturer tolerances. For application-specific recommendations or custom geometries, contact Kyotow.com technical support.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
