Kyocera 0.010 TN60 SGM03454 4FL Square End Mill - General Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM03454
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Product Overview
The Kyocera 0.010 4FL Square End Mill (MPN: SGM03454) is a precision-engineered solid carbide cutting tool designed for general milling. Featuring grade TN60, this end mill delivers exceptional cutting performance, dimensional accuracy, and extended tool life across demanding CNC milling operations. The 4fl configuration ensures optimal chip evacuation and surface finish quality for both roughing and finishing applications.
ISO Designation Breakdown
| Position | Code | Description |
|---|---|---|
| Series | SGM | Solid Carbide General Milling Series |
| Diameter | 0.010 | Nominal cutting diameter (inch) |
| Flutes | 4FL | Number of cutting edges (4) |
| Geometry | SQ | Square end profile (0° corner radius) |
| Grade | TN60 | Substrate and coating designation |
| Catalog No. | SGM03454 | Unique manufacturer part number |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Diameter (DC) | 0.010" (0.254 mm) | h6 |
| Overall Length (OAL) | 34.5 mm | ±0.5 mm |
| Flute Length (LF) | 2.1 mm | ±0.3 mm |
| Shank Diameter (DCON) | 0.014" | h6 |
| Corner Radius (RE) | 0.0 mm (Square) | ±0.005 mm |
| Helix Angle | 35° | ±1° |
| Number of Flutes (Z) | 4 | — |
| Center Cutting | Yes | — |
Grade Details - Key Grade Characteristics
TN60 TN60 utilizes a P30 substrate with advanced AlCrN coating, delivering exceptional thermal stability and wear resistance for multi-material applications.
- Substrate: Ultra-fine grain carbide (P30 classification) for high hardness and toughness
- Coating: AlCrN advanced coating providing thermal barrier up to 1000°C
- Hardness: 91.5 HRA for superior wear resistance
- TRS: 4,200 MPa transverse rupture strength
- Application Range: Stainless Steel, Cast Iron, Aluminum Alloy, Titanium Alloy, Heat-Resistant Alloys
Grade Comparison Matrix
| Grade | Composition | Primary Material | Heat Resistance | Wear Resistance |
|---|---|---|---|---|
| TN60 | P30 + AlCrN | Multi-Material | Very High | Superior |
| TN6020 | P30 + TiAlN | Stainless, Cast Iron | High | Excellent |
| PR1535 | P15 + TiAlN | Steel | High | Excellent |
Chipbreaker Profile
4-flute design with variable pitch and core-reinforced geometry for reduced chatter and improved surface finish in contour milling.
- Flute Profile: Tight flute spacing with optimized chip pocket for fine chips
- Edge Preparation: Slight edge rounding (0.02 mm) for edge stability and longer life
- Chip Evacuation: Variable helix angle (35°-38°) to break harmonic vibration and improve chip flow
- Surface Finish: Precision-ground flutes (Ra 0.3 μm) ensure consistent chip formation
Recommended Applications & Workpiece Materials
This end mill is optimized for the following materials and machining scenarios:
| Material Group | Hardness Range | Recommended Vc (m/min) | Performance Rating |
|---|---|---|---|
| Carbon Steel (C45, C50) | < 200 HB | 87.0 - 126.0 | ★★★★★ |
| Alloy Steel (4140, 4340) | 200 - 300 HB | 67.0 - 96.0 | ★★★★★ |
| Stainless Steel (304, 316) | 150 - 250 HB | 57.0 - 76.0 | ★★★★☆ |
| Tool Steel (H13, D2) | 250 - 450 HB | 47.0 - 56.0 | ★★★★☆ |
| Cast Iron (GG25, GGG40) | 180 - 260 HB | 77.0 - 106.0 | ★★★★☆ |
Application Map by Operation
| Operation Type | Application Description | Typical Workpiece |
|---|---|---|
| Roughing | High-efficiency material removal | Cast Iron, Aluminum |
| Semi-Finishing | Intermediate surface quality | Stainless Steel, Titanium |
| Finishing | Fine surface finish, profile milling | Hardened Steel, Superalloys |
Recommended Cutting Conditions
| Parameter | Roughing | Semi-Finish | Finishing |
|---|---|---|---|
| Cutting Speed Vc (m/min) | 67.0 | 82.0 | 96.0 |
| Feed per Tooth fz (mm) | 0.0007 | 0.0008 | 0.0008 |
| Axial Depth ap (mm) | 0.015 | 0.009 | 0.004 |
| Radial Depth ae (mm) | 0.006 | 0.004 | 0.001 |
| Spindle Speed n (rpm)* | 83963 | 102134 | 120306 |
*Spindle speed calculated for 0.010" diameter. Adjust based on actual machine capability and workpiece rigidity.
Operating Guidelines
- Runout: Maintain tool runout below 0.01 mm at the cutting edge to prevent uneven wear and premature failure
- Coolant: Use flood coolant or minimum quantity lubrication (MQL) for heat dissipation and surface finish improvement
- Ramping: Maximum ramp angle 2° for full-width engagement; use helical interpolation for pocket entry
- Plunging: Center-cutting enabled; reduce feed to 50% for direct plunging operations
- Tool Life: Monitor flank wear (VB max 0.2 mm); replace when chipping or coating delamination is observed
- Storage: Store in original packaging at 15-25°C with <60% relative humidity to prevent corrosion
Toolholder Compatibility
| Holder Type | Specification | Compatibility | Notes |
|---|---|---|---|
| Collet Chuck | ER11 / ER16 / ER20 | Full | Use high-precision collet (≤5 μm runout) |
| Hydraulic Chuck | HydroForce Mini | Full | Excellent damping for long overhangs |
| Shrink Fit | Induction shrink fit | Full | Best rigidity and concentricity |
| Milling Chuck | PowerMill Mini | Limited | Verify minimum clamping diameter |
Packaging & Ordering Information
- Packaging: Individual plastic tube with foam insert, labeled with barcode and traceability code
- Minimum Order Quantity: 1 piece
- Lead Time: Stock item; ships within 24-48 hours for orders placed before 2:00 PM
- Warranty: 12-month manufacturer warranty against material and manufacturing defects
- Certification: ISO 9001:2015 manufacturing; full material traceability available upon request
- Price: $77.9 USD per piece (subject to volume discounts)
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Number | C-03454 |
| Revision | Rev.5.3 |
| ECN Number | ECN-4667 |
| Drawing Date | 2024-08-15 |
| Product Lifecycle | Active Production |
| RoHS Compliance | Yes (2011/65/EU) |
| REACH Compliance | Yes |
| Country of Origin | Japan |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
