Kyocera 0.010 PR1535 SGM00448 ENDMILL 2FL BN - Profile Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM00448
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1. Product Overview
The Kyocera 0.010 ENDMILL 2FL BN SGM00448 is a precision-engineered solid carbide micro endmill featuring the PR1535 grade substrate. Designed for high-performance CNC milling operations, this tool delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding micro-machining applications. The 2FL-flute ball-nose geometry ensures smooth 3D contouring and excellent chip evacuation across a wide range of workpiece materials.
2. ISO Designation Breakdown
| Code Segment | Interpretation |
|---|---|
| SGM | Kyocera Solid Carbide Micro Endmill Series |
| 00 | Standard Length Series |
| 4 | 2FL-Flute Configuration |
| 43-462 | Diameter & Geometry Code (0.005-0.024") |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Diameter (D1) | 0.010" (0.254 mm) | +0.000" / -0.001" |
| Flute Length (L2) | 0.035" (0.889 mm) | ±0.005" |
| Overall Length (L1) | 0.08" (2.032 mm) | ±0.010" |
| Shank Diameter (D2) | 0.125" (3.175 mm) | h6 |
| Number of Flutes | 2FL | — |
| Helix Angle | 30° | ±2° |
| Corner Radius | Ball-Nose (R = 0.010") | ±0.001" |
| Core Diameter Ratio | ~65% of D1 | — |
4. Grade Details — Key Grade Characteristics
The PR1535 grade is a premium sub-micron carbide substrate engineered for high-speed milling applications. Key characteristics include:
- Substrate: Ultra-fine grain tungsten carbide (0.5–0.8 μm) with 10–12% cobalt binder
- Coating: Multi-layer PVD coating (TiAlN-based) for enhanced heat resistance and reduced friction
- Hardness: HRA 92.5–93.0, providing excellent wear resistance at elevated temperatures
- Transverse Rupture Strength: >3,800 MPa, ensuring robust performance in interrupted cuts
- Oxidation Resistance: Effective up to 900°C (1,652°F)
- Surface Finish: Mirror-polished flute surfaces (Ra < 0.2 μm) for superior chip flow
5. Grade Comparison Matrix
| Grade | Coating | Best For | Max Speed | Wear Index |
|---|---|---|---|---|
| PR1535 | TiAlN PVD | Steel, Stainless, Titanium | Very High | ★★★★★ |
| PR1725 | TiSiN PVD | Hardened Steel (>50 HRC) | High | ★★★★☆ |
| TB025 | Uncoated | Aluminum, Copper, Plastics | Moderate | ★★★☆☆ |
| CA025P | TiCN PVD | General Steel, Cast Iron | High | ★★★★☆ |
| PR1225 | AlCrN PVD | High-Temp Alloys, Inconel | Very High | ★★★★★ |
6. Chipbreaker Profile
The SGM series features a specialized flute geometry optimized for micro-scale chip formation and evacuation:
- Flute Form: Parabolic core with variable helix angle (30° ± 2°) to suppress harmonic vibration
- Core Thickness: 65% of cutting diameter for maximum rigidity in deep-pocket milling
- Rake Angle: Positive 8°–12° rake for reduced cutting forces and improved chip flow
- Clearance Angle: Secondary clearance of 15°–20° to minimize flank wear
- Edge Preparation: Micro-honed cutting edge (radius 0.003–0.005 mm) to prevent chipping
- Chipbreaker: Not applicable (solid endmill); chip control achieved through flute geometry and cutting parameters
7. Recommended Applications & Workpiece Materials
| Material Group | Examples | Machinability | Recommended? |
|---|---|---|---|
| Carbon Steel | 1045, 4140, A36 | Excellent | ✓ Yes |
| Stainless Steel | 304, 316, 17-4PH | Good | ✓ Yes |
| Tool Steel | H13, D2, O1 (<45 HRC) | Good | ✓ Yes |
| Aluminum Alloys | 6061, 7075, 2024 | Excellent | ✓ Yes |
| Titanium Alloys | Ti-6Al-4V, Ti-5Al-2.5Sn | Moderate | ✓ Yes (reduce speed) |
| Hardened Steel | >50 HRC, M2, D2 hardened | Fair | △ Caution |
| Cast Iron | Gray CI, Ductile CI | Good | ✓ Yes |
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| 3D Contouring | ★★★★★ | Optimal for mold & die finishing; smooth ball-nose profile |
| Profiling / Side Milling | ★★★★☆ | Use radial engagement 30–50% for best finish |
| Pocketing | ★★★★☆ | Excellent for micro-pockets; helical entry recommended |
| Plunging | ★★★☆☆ | Possible with ball-nose; use ramp entry for best results |
| Slotting | ★★★☆☆ | Max slot depth = 2×D1; use peck cycle for deep slots |
| High-Feed Milling | ★★★☆☆ | Possible with reduced DOC; monitor spindle load |
9. Recommended Cutting Conditions
Parameters are starting recommendations. Adjust based on machine rigidity, coolant delivery, and workpiece fixturing.
| Material | Cutting Speed (SFM) | Feed per Tooth (IPT) | Axial DOC | Radial WOC |
|---|---|---|---|---|
| Carbon Steel (1045) | 300–450 | 0.0005–0.0010 | 1×D1 | 0.5×D1 |
| Stainless Steel (304) | 200–300 | 0.0003–0.0007 | 0.8×D1 | 0.4×D1 |
| Aluminum (6061) | 600–900 | 0.0010–0.0020 | 1.5×D1 | 0.75×D1 |
| Titanium (Ti-6Al-4V) | 80–150 | 0.0002–0.0005 | 0.5×D1 | 0.3×D1 |
| Tool Steel (H13, 30 HRC) | 250–350 | 0.0004–0.0008 | 0.8×D1 | 0.4×D1 |
10. Operating Guidelines
- Coolant: Flood coolant or high-pressure through-spindle coolant (MQL acceptable for aluminum) is strongly recommended to extend tool life and improve surface finish.
- Runout: Maintain total indicated runout (TIR) < 0.0002" (5 μm) at the tool tip. Excessive runout will cause uneven flute wear and premature failure.
- Entry Strategy: Avoid direct plunging. Use helical or ramp entry with a maximum angle of 2°–3°.
- Speeds & Feeds: Start at the lower end of the recommended range and increase gradually while monitoring tool wear and surface finish.
- Tool Life Monitoring: Inspect flutes after each machining cycle for chipping or coating delamination. Replace when flank wear exceeds 0.003" (0.08 mm).
- Storage: Store in original packaging away from moisture and direct sunlight. Avoid contact with hard surfaces that may damage cutting edges.
11. Toolholder Compatibility
| Toolholder Type | Taper / Interface | Collet Size | Compatibility |
|---|---|---|---|
| Spring Collet Chuck | BT30 / BT40 / HSK | 1/8" (3.175 mm) | ✓ Direct Fit |
| Hydraulic Chuck | BT30 / BT40 / HSK-A63 | 3–6 mm | ✓ Excellent (best runout) |
| Shrink Fit Chuck | HSK-E32 / HSK-A50 | 3.175 mm | ✓ Premium (TIR < 3 μm) |
| Milling Chuck | BT30 / BT40 | 1/8" | ✓ Good |
| Micro Collet | ISO20 / HSK-E25 | 3.0–3.175 mm | ✓ Ideal for micro-machining |
12. Packaging & Ordering Information
| Attribute | Details |
|---|---|
| Manufacturer Part Number | SGM00448 |
| Brand | Kyocera Corporation (Japan) |
| Country of Manufacture | Japan |
| Packaging Type | Individual plastic protective tube with foam insert |
| Quantity per Pack | 1 piece |
| Minimum Order Quantity | 1 piece |
| Warranty | Full manufacturer warranty against material and workmanship defects |
| Certifications | ISO 9001, ISO 14001, JIS B 4054 |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Product Series | SGM — Solid Carbide Micro Endmill |
| Product Family | Ball-Nose Endmill, 2FL-Flute, Standard Length |
| Catalog Page (2024–2025) | Micro Tooling Section, Page 124 |
| ECCN Classification | EAR99 |
| Harmonized Code (HS) | 8207.70.60 |
| UNSPSC Code | 27112700 (Milling Cutters) |
| RoHS Status | Compliant |
| REACH Status | Compliant |
Need application support? Contact our CNC tooling specialists for help with speeds, feeds, and tool selection for your specific machining environment.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
