Kyocera 0.054 TA SGM02483 Endmill - CNC Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM02483
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Product Overview
The Kyocera 0.054 ENDMILL 4FL SQ TA SGM02483 is a premium solid carbide square endmill engineered for high-performance CNC milling operations. Manufactured in Japan to exacting ISO standards, this 0.054" diameter tool features a 4-flute design with a robust square cutting profile and the advanced TA-grade TiAlN coating. Ideal for applications demanding exceptional surface finish, dimensional accuracy, and extended tool life in demanding production environments.
ISO Designation Breakdown
| ISO Designation | SGM-0054-4FL-SQ-TA |
| SGM | Solid Carbide General-purpose Micro-endmill |
| 0054 | Cutting diameter in inches (0.054") |
| 4FL | 4 Flutes – optimized for finishing and high feed rates |
| SQ | Square end profile (0° corner radius) |
| TA | TiAlN coating grade for high-speed steel machining |
Engineering Dimensions & Geometry
| Parameter | Symbol | Value | Tolerance |
|---|---|---|---|
| Cutting Diameter | D1 | 0.054" | +0.000 / -0.001 |
| Overall Length | L1 | 1.50" | ±0.010" |
| Flute Length | L2 | 0.200" | ±0.005" |
| Shank Diameter | D2 | 0.125" | h6 |
| Corner Radius | r | 0.000" | ±0.0005" |
| Helix Angle | λ | 35° | ±1° |
| Number of Flutes | Z | 4 | — |
Grade Details – Key Grade Characteristics
The TA Grade features a multi-layered TiAlN (Titanium Aluminum Nitride) PVD coating deposited via advanced arc-evaporation technology. This grade is specifically formulated for high-speed machining of ferrous and non-ferrous materials.
| Property | Specification | Performance Benefit |
|---|---|---|
| Coating Material | TiAlN (Ti₀.₅₀Al₀.₅₀N) | Superior oxidation resistance up to 900°C |
| Coating Hardness | 3,300 HV | Exceptional wear resistance in abrasive cuts |
| Coating Thickness | 2.5 ± 0.5 μm | Balanced toughness and edge retention |
| Friction Coefficient | 0.35 (vs. steel) | Reduced built-up edge, improved chip flow |
| Substrate Grade | Ultra-fine WC-Co (0.5 μm grain) | High transverse rupture strength (≥4,000 MPa) |
Grade Comparison Matrix
| Grade | Coating | Max Temp | Best For | Speed Capability |
|---|---|---|---|---|
| TA (This Tool) | TiAlN | 900°C | Steel, Stainless, Hardened | ★★★★★ |
| TB | TiSiN | 1,000°C | Hardened >55 HRC | ★★★★☆ |
| PR | TiCN | 700°C | Low-carbon steels | ★★★☆☆ |
| CA | AlCrN | 1,100°C | Titanium, Inconel | ★★★★☆ |
Chipbreaker Profile
The SGM series utilizes a precision-ground 4-flute geometry with an optimized chipbreaker profile designed for efficient chip evacuation in profiling and finishing operations. The flute design features a variable core thickness that increases rigidity toward the shank while maintaining a sharp cutting edge at the periphery.
| Feature | Specification | Functional Benefit |
|---|---|---|
| Flute Type | Parabolic helix, 35° | Smooth chip flow, reduced cutting forces |
| Core Diameter | 65% of D1 | Maximum rigidity for deep slotting |
| Rake Angle | 6° positive | Reduced burr formation, clean shearing action |
| Clearance Angle | 12° primary / 20° secondary | Minimized flank wear, stable cutting edge |
| Edge Prep | Micro-honing (0.01 mm radius) | Enhanced edge durability, prevents chipping |
Recommended Applications & Workpiece Materials
| Material Group | Machinability | Recommended Use |
|---|---|---|
| Carbon Steel (P1–P3) | ★★★★★ Excellent | High-speed roughing, general milling |
| Alloy Steel (P4–P6) | ★★★★☆ Very Good | Profiling, semi-finishing, slotting |
| Stainless Steel (M1–M3) | ★★★★☆ Very Good | Pocketing, contouring with adequate coolant |
| Cast Iron (K1–K3) | ★★★☆☆ Good | Face milling, edge breaking |
| Aluminum (N1–N3) | ★★★★★ Excellent | Mirror-finish profiling, high-speed machining |
| Hardened Steel (>45 HRC) | ★★★☆☆ Good | Light finishing passes, reduced DOC |
Application Map by Operation
| Operation | Suitability | Max DOC | Max WOC | Notes |
|---|---|---|---|---|
| Slotting | ★★★☆☆ | 0.5×D | 0.5×D | Reduced engagement for chip evacuation |
| Profiling / Contouring | ★★★★★ | 1.5×D | 0.2×D | Excellent surface finish capability |
| Pocketing | ★★★★☆ | 1.0×D | 0.3×D | Use trochoidal path for deep pockets |
| Plunging | ★★☆☆☆ | 0.15×D | — | Ramp entry recommended; avoid direct plunge |
| Face Milling | ★★★☆☆ | 0.5×D | 0.4×D | Light passes for finish-quality surfaces |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed (SFM) | RPM Range | Feed per Tooth (IPT) | Feed (IPM) |
|---|---|---|---|---|
| Aluminum | 800 – 1,200 | 22,000 – 38,000 | 0.0008 – 0.002 | 6 – 14 |
| Carbon Steel | 400 – 600 | 22,000 – 38,000 | 0.0005 – 0.0015 | 6 – 14 |
| Stainless Steel | 250 – 400 | 22,000 – 38,000 | 0.0004 – 0.001 | 6 – 14 |
| Cast Iron | 300 – 450 | 22,000 – 38,000 | 0.0008 – 0.002 | 6 – 14 |
| Hardened Steel (45–55 HRC) | 150 – 250 | 22,000 – 38,000 | 0.0002 – 0.0008 | 6 – 14 |
Note: Values are starting recommendations. Optimize based on machine rigidity, workpiece clamping, and coolant delivery. Use high-pressure coolant (>70 bar) for deep pocketing in stainless steel and titanium.
Operating Guidelines
- Runout: Maintain TIR < 0.005 mm (0.0002") at the tool tip. Excessive runout accelerates uneven wear and chipping.
- Coolant: Flood coolant or minimum quantity lubrication (MQL) is recommended. For aluminum, use water-soluble coolant with 8–10% concentration.
- Engagement: Avoid 100% radial engagement in roughing. Prefer 30–40% stepover (ae) to manage heat and extend tool life.
- Entry Strategy: Use ramp or helical entry at 1–2° angle. Direct plunging is not recommended for 4-flute square endmills.
- Speed/Feed Ramp: Start at 80% of recommended SFM and increase in 10% increments until optimal chip formation and surface finish are achieved.
- Tool Life Monitoring: Inspect flank wear (VB) every 30 minutes. Retool when VB exceeds 0.15 mm (0.006") to prevent catastrophic failure.
Toolholder Compatibility
| Holder Type | Compatibility | Recommended Torque | Notes |
|---|---|---|---|
| Spring Collet (ER11 / ER16) | ★★★★★ | 12 – 18 Nm | Best for micro-machining; ensure collet bore matches shank exactly |
| Hydraulic Chuck (HSK-E32) | ★★★★★ | 20 – 25 Nm | Superior damping for high-speed finishing |
| Shrink Fit (HSK-E40) | ★★★★☆ | N/A (thermal) | Excellent runout control (< 0.003 mm TIR) |
| Milling Chuck (KM) | ★★★☆☆ | 25 – 35 Nm | Suitable for heavy roughing; verify grip force on 1/8" shank |
Packaging & Ordering Information
| MPN / Order Code | SGM02483 |
| Packaging Unit | 1 piece per plastic tube with foam insert |
| Minimum Order Quantity | 1 unit (no MOQ for standard stock items) |
| Bulk Packaging | 10 pieces per master carton; price breaks at 5, 10, and 25 units |
| Warranty | Full manufacturer warranty against material and workmanship defects |
| Current Price | $25.5 USD per unit (subject to volume discounts) |
Catalog Meta Data
| Product ID | 17595 |
| Manufacturer | Kyocera Corporation (Japan) |
| Product Family | SGM Series – Solid Carbide Micro Endmills |
| Tool Category | Square Endmill, 4-Flute, General Purpose |
| Coating Series | TA (TiAlN) |
| Catalog Page | Kyocera Precision Tools Catalog 2025–2026, Section 3.2, Page 142 |
| ECCN | EAR99 (US Export Classification) |
| HS Code | 8207.70.60 (Interchangeable tools for milling) |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
