Kyocera TPMR110308 CA515 TAB06701 Turning Insert - Steel Machining
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB06701
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Product Overview
The TPMR110308 CA515 TAB06701 is a premium indexable carbide turning insert manufactured by Kyocera in Japan. Designed for general operations, this triangular insert combines a positive geometry with the advanced CA515 CVD multi-layer coating to deliver exceptional performance in steel, stainless steel, and cast iron machining.
With an inscribed circle of 6.35 mm, a thickness of 3.18 mm, and a 0.8 mm nose radius, the TPMR110308 is optimized for CNC turning centers where repeatability, surface finish, and tool life are critical. Standard chipbreaker geometry for versatile medium-cutting applications.
ISO Designation Breakdown
The model code follows ISO 1832 standard nomenclature for indexable inserts:
| Position | Code | Meaning |
|---|---|---|
| 1 | T | Triangular insert (60° included angle) |
| 2 | P | 11° normal clearance (Positive) |
| 3 | M | Medium tolerance class (±0.13 mm I.C., ±0.08 mm thickness) |
| 4 | R | Counterbored hole (Center pin + clamp) |
| 5–6 | 11 | Inscribed circle diameter = 6.35 mm |
| 7–8 | 03 | Insert thickness = 3.18 mm |
| 9–10 | 08 | Nose radius = 0.8 mm |
| 11+ | STD | Standard Geometry chipbreaker |
Engineering Dimensions & Geometry
All dimensions are per ISO 1832 and measured at reference points:
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle Diameter (I.C.) | 6.35 mm | ±0.13 mm |
| Insert Thickness (S) | 3.18 mm | ±0.08 mm |
| Nose Radius (rε) | 0.8 mm | ±0.05 mm |
| Inscribed Circle Height (m) | 5.5 mm | ±0.13 mm |
| Cutting Edge Length (l) | 6.35 mm | ±0.20 mm |
| Hole Diameter (d1) | 1.59 mm | +0.1 mm |
| Corner Angle | 60° | ±0.5° |
Grade Details – Key Grade Characteristics
CA515 is a CVD-coated carbide grade engineered for medium to high-speed machining of ferrous materials.
- Thick Al₂O₃ layer provides excellent thermal insulation and crater wear resistance
- TiCN base layer ensures strong adhesion and flank wear resistance
- TiN top layer offers easy wear detection and reduced built-up edge
- Balanced substrate delivers toughness for interrupted cuts and stability for continuous cuts
| Property | Value |
|---|---|
| Substrate | WC-Co (Medium Grain) |
| Coating System | CVD Multi-layer (TiCN + Al₂O₃ + TiN) |
| Coating Color | Gold/Yellow |
| Hardness | HRA 91.5 |
| Transverse Rupture Strength | 2,200 MPa |
| ISO Application Class | P20 – P40 |
| Recommended Workpiece Materials | Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron |
Grade Comparison Matrix
Compare CA515 with adjacent grades in the Kyocera portfolio to select the optimal balance of speed and toughness:
| Grade | Coating Stack | ISO Class | Speed | Primary Use |
|---|---|---|---|---|
| CA515 | TiCN/Al₂O₃/TiN | P20–P40 | Medium | Steel / General Purpose |
| CA510 | TiCN/Al₂O₃ | P10–P30 | High | Steel / Finishing |
| CA520 | TiCN/Al₂O₃/TiN | P30–P50 | Low-Med | Steel / Roughing |
| CA530 | TiAlN | P20–P40 / M20 | High | Steel / High Speed |
Chipbreaker Profile
Standard Geometry (STD)
Standard chipbreaker geometry for versatile medium-cutting applications.
| Parameter | Specification |
|---|---|
| Chipbreaker Type | General |
| Depth of Cut Range (ap) | 0.3 – 2.5 mm |
| Feed Range (fn) | 0.08 – 0.40 mm/rev |
| Chip Control | Tight curl to short broken chips |
| Surface Finish Capability | Ra 0.4 – 1.6 µm (depending on parameters) |
Recommended Applications & Workpiece Materials
The TPMR110308 CA515 is recommended for the following material groups and applications:
- Carbon Steels (C15 – C60, 1010 – 1060): Excellent chip control and flank wear resistance
- Alloy Steels (4140, 4340, 5120): Stable performance under medium to high loads
- Stainless Steels (304, 316, 420): Reduced built-up edge and work-hardening resistance
- Gray & Ductile Cast Irons (GG25, GGG40): Good crater wear resistance and thermal shock tolerance
- Tool Steels (H13, D2): Limited to finishing passes at reduced speeds
Application Map by Operation
Suitability ratings for common turning operations:
| Operation | Suitability | Depth of Cut (ap) | Feed (fn) |
|---|---|---|---|
| External Turning | ★★★★★ Excellent | 0.3 – 2.5 mm | 0.08 – 0.40 mm/rev |
| Internal Turning / Boring | ★★★★☆ Very Good | 0.3 – 2.5 mm | 0.08 – 0.40 mm/rev |
| Face Turning | ★★★★☆ Very Good | 0.3 – 2.5 mm | 0.08 – 0.40 mm/rev |
| Profiling / Contouring | ★★★☆☆ Good | 0.5 – 2.0 mm | 0.08 – 0.25 mm/rev |
| Grooving / Cut-off | ★☆☆☆☆ Not Recommended | – | – |
Recommended Cutting Conditions
Starting parameters for wet and dry machining. Adjust based on machine rigidity and workpiece condition:
| Workpiece Material | Hardness | Cutting Speed (Vc) | Feed (fn) | Depth (ap) |
|---|---|---|---|---|
| Low-Carbon Steel (C15, C20) | < 180 HB | 220 – 300 m/min | 0.08 – 0.40 mm/rev | 0.3 – 2.5 mm |
| Medium-Carbon Steel (C45, C50) | 180 – 250 HB | 180 – 260 m/min | 0.08 – 0.40 mm/rev | 0.3 – 2.5 mm |
| Alloy Steel (4140, 4340) | 250 – 350 HB | 120 – 200 m/min | 0.08 – 0.40 mm/rev | 0.3 – 2.5 mm |
| Stainless Steel (304, 316) | < 200 HB | 100 – 180 m/min | 0.08 – 0.40 mm/rev | 0.3 – 2.5 mm |
| Gray Cast Iron (GG25, GG30) | 180 – 260 HB | 150 – 220 m/min | 0.08 – 0.40 mm/rev | 0.3 – 2.5 mm |
Operating Guidelines
- Tool Overhang: Minimize overhang to ≤ 1.5× tool diameter for internal turning to reduce vibration
- Insert Seat: Ensure toolholder seat is clean and free of chip debris before clamping
- Clamping Torque: Apply recommended torque (2.5 – 4.0 N·m) to avoid micro-cracking or loosening
- Coolant: High-pressure coolant (≥ 70 bar) recommended for chip evacuation in deep cavities
- Edge Preparation: Do not re-sharpen or re-coat; inserts are single-use precision ground
- Storage: Store in original packaging at 15 – 25 °C, humidity < 60 % to prevent coating oxidation
- Inspection: Visually inspect for coating uniformity and edge chipping before mounting
Toolholder Compatibility
The TPMR110308 is designed to fit standard ISO toolholders with the correct seat angle and clamping mechanism:
- Compatible with STGCR, STJCR, STWCR, STFCR toolholders (external turning)
- Compatible with S16Q-STGCR, S20Q-STJCR boring bars (internal turning)
- Seat angle must match 11° (Positive)
- Use genuine Kyocera toolholders for optimal insert life and safety
- Toolholder pocket size: 11 (I.C. 6.35 mm)
Packaging & Ordering Information
| Attribute | Details |
|---|---|
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Plastic blister pack with anti-corrosion VCI film |
| Label Information | Model, Grade, MPN, Batch Code, Date Code, Barcode |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Discount | Available for orders ≥ 50 packs – contact sales |
| Warranty | Full manufacturer warranty against material & workmanship defects |
Catalog Meta Data
| Field | Value |
|---|---|
| Manufacturer Part Number (MPN) | TAB06701 |
| Brand | Kyocera Unimerco / Kyocera Precision Tools |
| Product Family | Indexable Carbide Turning Inserts |
| Series | TP Series – Triangular Positive |
| Grade Series | CA500 Series (CVD Coated for Steel) |
| Country of Manufacture | Japan |
| HS Code | 8209.00.00 (Indexable Inserts) |
| ECCN | 1C002.b.2 (Dual-Use Goods) |
Why Buy from Kyotow.com?
- Genuine OEM industrial cutting tools sourced directly from authorized Kyocera distributors
- 100% authentic parts backed by full manufacturer warranty and batch traceability
- Fast worldwide shipping with tracked delivery and secure packaging
- Expert CNC tooling application support and technical assistance
- Bulk and institutional orders welcome with competitive volume pricing
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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