Kyocera RNMG120400 CA125P TMK00176 Round Insert - Contour Turning
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- Stock: In Stock
- Model: CA125P
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TMK00176
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Product Overview
The RNMG120400 is a premium-grade indexable carbide insert from Kyocera, featuring the advanced CA125P PVD-coated substrate. This round insert is engineered for general purpose applications in CNC turning centers, delivering exceptional surface quality, dimensional stability, and extended tool life across a broad range of ferrous materials.
Designed to ISO 1832 standards, the RNMG120400 combines optimized macro and micro geometry with a high-performance coating system to withstand the demanding thermal and mechanical loads of modern machining. Whether you are performing high-precision finishing or medium-duty roughing, this insert provides consistent chip control and reliable performance.
ISO Designation Breakdown
The RNMG120400 designation follows the international ISO 1832 standard for indexable inserts. Each character in the code represents a specific geometric or physical parameter:
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | R | Insert Shape | Round |
| 2 | N | Clearance Angle | 0° |
| 3 | M | Tolerance Class | ISO Class M (±0.05mm) |
| 4 | G | Hole / Fixation | Cylindrical Hole, Chipbreaker Grooves |
| 5-6 | 12 | Inscribed Circle (IC) | 12.7mm (1/2") |
| 7-8 | 04 | Thickness (S) | 4.76mm (3/16") |
| 9-10 | 00 | Nose Radius (RE) | 0.0mm (Sharp) |
| 11+ | N/A | Chipbreaker | Standard Geometry |
Engineering Dimensions & Geometry
All dimensions are manufactured to ISO 1832 Class M tolerances, ensuring interchangeability across compatible toolholders from major manufacturers:
| Dimension | Symbol | Value | Tolerance |
|---|---|---|---|
| Inscribed Circle Diameter | IC | 12.7mm (1/2") | ±0.05mm (Class M) |
| Insert Thickness | S | 4.76mm (3/16") | ±0.13mm |
| Nose Radius | RE | 0.0mm (Sharp) | ±0.10mm |
| Hole Diameter | D1 | 5.56mm (for 12mm IC) / 4.76mm (for 9mm IC) | H7 |
| Counterbore Diameter | D2 | 9.2mm (for 12mm IC) | +0.2/-0.0mm |
Grade Details - Key Grade Characteristics
CA125P is a PVD-coated carbide grade engineered for high-performance steel machining. The multi-layer coating combines TiAlN and TiN layers to provide exceptional heat resistance and wear protection at elevated cutting temperatures. The substrate features optimized cobalt content for enhanced toughness and crack resistance.
| Property | Specification |
|---|---|
| Coating Type | PVD Multi-Layer (TiAlN + TiN) |
| Substrate | Fine-grained WC-Co (10% Co) |
| Hardness (HV) | 1,650 HV |
| Transverse Rupture Strength | 2,400 N/mm² |
| Recommended Cutting Speed (Vc) | 150-280 m/min (Steel) |
| ISO Application Range | P15 - P35 |
Grade Comparison Matrix
Select the optimal grade for your application by comparing key performance characteristics across the CA100P series:
| Grade | Coating | Primary Use | Speed Range | Material |
|---|---|---|---|---|
| CA125P | PVD TiAlN/TiN | Steel Turning | 150-280 m/min | Steel, Stainless |
| CA115P | PVD TiAlN | General Steel | 120-220 m/min | Carbon Steel |
| CA135P | PVD Thick TiAlN | Hard Steel | 100-200 m/min | Alloy Steel |
| CA025P | CVD TiC-TiN-Al2O3 | Heavy Roughing | 80-180 m/min | Cast Iron, Steel |
Chipbreaker Profile
The Standard Geometry chipbreaker geometry is specifically designed for general purpose. This profile features optimized rake angles and groove geometry to ensure effective chip control across the recommended feed range. The raised land design provides edge strength while maintaining cutting edge sharpness for general purpose.
| Parameter | Value |
|---|---|
| Chipbreaker Type | Standard Geometry |
| Chipbreaker Class | Standard |
| Primary Application | General purpose |
| Recommended Feed (fn) | 0.10 - 0.40 mm/rev |
| Depth of Cut (ap) | 0.5 - 5.0 mm |
Recommended Applications & Workpiece Materials
The CA125P grade combined with the RNMG120400 geometry is optimized for the following material groups:
- Carbon Steels (C35, C45, C60): Excellent chip control and surface finish at medium to high speeds
- Alloy Steels (42CrMo4, 16MnCr5): Balanced wear resistance and toughness for interrupted cuts
- Stainless Steels (304, 316, 430): Reduced built-up edge thanks to sharp cutting edge and smooth coating
- Tool Steels (H11, H13): Reliable performance at reduced speeds with adequate coolant
- Cast Irons (GG25, GGG40): Good abrasion resistance and thermal crack resistance
Application Map by Operation
Below is a suitability matrix for common turning operations using the RNMG120400:
| Operation Type | Suitability | Recommended Parameters |
|---|---|---|
| External Turning | ★★★★★ Excellent | Vc=150-280 m/min, fn=0.1-0.4 mm/rev |
| Internal Turning (Boring) | ★★★★☆ Good | Vc=120-220 m/min, fn=0.08-0.25 mm/rev |
| Facing | ★★★★★ Excellent | Vc=180-280 m/min, fn=0.15-0.35 mm/rev |
| Profiling / Contouring | ★★★☆☆ Moderate | Vc=100-180 m/min, fn=0.08-0.20 mm/rev |
| Grooving / Parting | ★☆☆☆☆ Not Recommended | Use dedicated grooving inserts |
Recommended Cutting Conditions
Parameters below are starting recommendations. Optimize based on your specific machine rigidity, workpiece condition, and coolant setup:
| Workpiece Material | Hardness (HB) | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) |
|---|---|---|---|---|
| Carbon Steel (C45) | 150-200 | 220-280 | 0.15-0.35 | 1.0-4.0 |
| Alloy Steel (42CrMo4) | 200-280 | 180-240 | 0.12-0.30 | 1.0-3.5 |
| Stainless Steel (304) | 150-200 | 120-180 | 0.10-0.25 | 0.5-2.5 |
| Tool Steel (H13) | 300-400 | 80-140 | 0.08-0.20 | 0.5-2.0 |
| Cast Iron (GG25) | 180-240 | 150-200 | 0.15-0.40 | 1.0-5.0 |
Operating Guidelines
Follow these best practices to maximize tool life and machining quality:
- Always use adequate coolant flow (minimum 5-8% emulsion concentration) for steel machining
- Ensure rigid workpiece clamping and minimal tool overhang to prevent vibration
- Verify insert seat condition in toolholder before mounting - clean chips and debris
- Use torque wrench for clamping screw (recommended 2.5-3.5 Nm for M3.5 screws)
- Monitor flank wear (VB) and replace insert when wear land exceeds 0.3mm for finishing or 0.6mm for roughing
- For interrupted cuts, reduce cutting speed by 20-30% to prevent thermal cracking
- Store inserts in original packaging away from direct sunlight and moisture
Toolholder Compatibility
The RNMG120400 is compatible with the following ISO standard toolholder families:
SRGCR/L, SRDCN, SRGCN, SRSCN series toolholders with round insert pockets
Ensure the toolholder pocket matches the insert shape and inscribed circle diameter (IC). Use genuine Kyocera toolholders or equivalent ISO-compliant holders for optimal performance and safety.
Packaging & Ordering Information
| Parameter | Details |
|---|---|
| MPN (Manufacturer Part Number) | TMK00176 |
| Standard Pack Quantity | 10 inserts per box |
| Minimum Order Quantity | 10 pieces (1 box) |
| Individual Insert Weight | Approx. 0.18g |
| Warranty | Full manufacturer warranty against defects |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product ID | 2948 |
| Brand | Kyocera |
| Model Series | RNMG |
| Grade Family | CA100P Series (PVD Coated) |
| Country of Manufacture | Japan |
| HS Code | 8209.00.00 (Indexable Inserts) |
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