Kyocera CCMT120404GK CA510 TAA00530 - Precision Finishing
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA00530
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Product Overview
The CCMT120404GK CA510 TAA00530 is a premium-grade indexable carbide turning insert engineered by Kyocera for high-precision finishing of steel shafts and components demanding tight tolerances and excellent surface integrity.. This 80° diamond positive insert features a 0.4mm nose radius and 4.76mm thickness, delivering exceptional dimensional stability, superior surface finish, and extended tool life in demanding CNC machining environments.
Manufactured with advanced PVD coating technology, the CA510 grade substrate offers an optimal balance of wear resistance, thermal stability, and mechanical toughness for machining ferrous materials. The GK chipbreaker geometry ensures reliable chip control across a broad spectrum of cutting parameters.
ISO Designation Breakdown
| Position | Code | Description |
|---|---|---|
| 1st Letter | C | 80° Rhombic (Diamond) |
| 2nd Letter | C | 7° Positive Clearance |
| 3rd Letter | M | ±0.05mm (Medium Tolerance) |
| 4th Letter | T | One-sided chip groove with cylindrical hole |
| Size | 12.7mm | Inscribed Circle Diameter |
| Thickness | 4.76mm | Insert Thickness |
| Nose Radius | 0.4mm | Corner Radius |
| Chipbreaker | GK | Kyocera Proprietary Geometry |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 12.7 mm | Per ISO 1832 |
| Insert Thickness (S) | 4.76 mm | Nominal thickness |
| Nose Radius (r) | 0.4 mm | Corner radius tolerance ±0.05mm |
| Clearance Angle | 7° | Positive rake for low cutting forces |
| Tolerance Class | M | ±0.05mm (IC & thickness) |
| Hole Type | Cylindrical | Standard clamping hole |
| Cutting Edges | 2 | Single-sided (2 edges) |
Grade Details – Key Grade Characteristics
CA510 is a high-performance PVD-coated carbide grade specifically developed for steel and stainless steel machining. The grade combines a fine-grained tungsten carbide substrate with a multi-layer PVD coating (TiAlN-based) for exceptional performance.
| Characteristic | Specification |
|---|---|
| Coating Type | Multi-layer PVD (TiAlN + TiN) |
| Substrate | Fine-grained WC-Co (6% Co) |
| Hardness (HV) | 1,650 HV |
| Transverse Rupture Strength | 3,200 MPa |
| Coating Hardness | 3,200 HV |
| Coating Thickness | 2-4 μm |
| Max Operating Temp | 900°C |
| ISO Application Range | P10-P20, M10-M20 |
Grade Comparison Matrix
| Grade | Coating | Wear Resistance | Toughness | Best For |
|---|---|---|---|---|
| CA510 | PVD TiAlN | ★★★★☆ | ★★★★☆ | Steel, Stainless Steel |
| CA310 | PVD TiN | ★★★☆☆ | ★★★★☆ | General Steel |
| CA320 | PVD TiAlN | ★★★★☆ | ★★★☆☆ | Continuous Steel |
| CA520 | PVD TiAlN+TiSiN | ★★★★★ | ★★★☆☆ | Hardened Steel |
| CA530 | CVD TiC-TiCN-Al2O3 | ★★★★★ | ★★★★☆ | High-Speed Steel |
Note: CA510 with GK geometry achieves Ra 0.4-0.8 µm surface finish on hardened steel.
Chipbreaker Profile
GK Chipbreaker: Precision chipbreaker with polished rake surface and optimized groove geometry for excellent surface finish and minimal burr formation.
| Feature | Specification |
|---|---|
| Chipbreaker Style | GK |
| Rake Angle | Positive 15° |
| Land Width | 0.10-0.15mm (Fine) |
| Groove Depth | Shallow |
| Chip Control Range | 0.05-0.15 mm/rev |
Recommended Applications & Workpiece Materials
The CCMT120404GK CA510 is optimized for the following material groups and machining scenarios:
| Material Group | Examples | Machinability | Recommended |
|---|---|---|---|
| Carbon Steel | Typical grades | Excellent | ✓ Primary |
| Alloy Steel | Typical grades | Very Good | ✓ Suitable |
| Bearing Steel | Typical grades | Good | ✓ Suitable |
Application Map by Operation
| Operation | Suitability | Recommended Parameters |
|---|---|---|
| External Turning | ★★★★★ Excellent | Vc=200-300 m/min, f=0.05-0.15 mm/rev |
| Internal Turning (Boring) | ★★★★☆ Very Good | Reduce Vc by 10-15% |
| Facing | ★★★★★ Excellent | Standard parameters apply |
| Profiling | ★★★★☆ Very Good | Use reduced DOC near shoulders |
| Grooving | ★★☆☆☆ Limited | Not recommended for full grooving |
| Threading | ☆☆☆☆☆ Not Suitable | Use dedicated threading inserts |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (f) | Depth of Cut (ap) |
|---|---|---|---|
| Carbon Steel | 200-300 m/min | 0.05-0.15 mm/rev | 0.1-1.5 mm |
| Alloy Steel | 200-300 m/min | 0.05-0.15 mm/rev | 0.1-1.5 mm |
| Bearing Steel | 200-300 m/min | 0.05-0.15 mm/rev | 0.1-1.5 mm |
Starting Parameters: Begin at the lower end of the recommended range and increase gradually based on tool wear patterns and surface finish requirements. For interrupted cuts or scaled workpieces, reduce Vc by 15-20%.
Operating Guidelines
- Coolant Recommendation: High-pressure coolant (70+ bar) is recommended for chip evacuation and thermal management. Use water-soluble coolant at 8-10% concentration.
- Entry Strategy: Use ramp entry or arc-in programming to avoid notch wear at the entry point. Never plunge directly into the workpiece.
- Tool Overhang: Minimize tool overhang to maintain rigidity. For internal turning, use the shortest possible boring bar to reduce vibration.
- Insert Change: Change inserts when flank wear reaches 0.3mm or when surface finish degrades. Do not wait for catastrophic failure.
- Chip Management: Ensure proper chip evacuation to prevent recutting and built-up edge formation. Use chip breakers or conveyors for high-volume production.
- Workpiece Security: Ensure rigid clamping to minimize vibration and chatter, which accelerates tool wear and reduces surface quality.
Toolholder Compatibility
The CCMT120404GK is compatible with the following standard ISO toolholder families:
| Toolholder Series | Style | Application |
|---|---|---|
| SCLCR/L | External Turning | General Turning |
| MCLNR/L (positive rake holders) | External Turning | General Turning |
Ensure the toolholder clamping mechanism is clean and functional. Use a torque wrench to tighten clamping screws to the manufacturer's specification (typically 2.5-3.5 N·m).
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | TAA00530 |
| Insert Designation | CCMT120404GK CA510 |
| Grade | CA510 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Plastic insert box with foam protection |
| Individual Labeling | Each insert laser-marked with grade and designation |
| Storage Conditions | Dry environment, temperature 15-25°C |
| Shelf Life | Indefinite when stored properly (carbide does not degrade) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Category | Indexable Turning Insert |
| Manufacturer | Kyocera Corporation, Japan |
| ISO Standard | ISO 1832:2017 |
| Industry Applications | Automotive, Aerospace, General Engineering, Energy |
| Machine Type | CNC Turning Center, CNC Lathe, Multi-Tasking Machine |
| Warranty | Standard Manufacturer Warranty Against Defects |
| Country of Manufacture | Japan |
| Certification | ISO 9001:2015 Quality Management |
Why Buy from Kyotow.com?
- 100% genuine OEM Kyocera industrial cutting tools
- Full manufacturer warranty and technical support
- Fast worldwide tracked delivery
- Expert CNC tooling application assistance
- Bulk and institutional pricing available
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
