Kyocera CCMT09T308 CA4515 TJH00500 - CNC External Turning
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- Stock: In Stock
- Model: CA4515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TJH00500
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1. Product Overview
The Kyocera CCMT09T308 is a premium diamond/rhombic 80° indexable carbide insert engineered for high-precision CNC turning operations. Featuring the advanced CA4515 grade with tialn+tin pvd multilayer, this insert delivers exceptional wear resistance, thermal stability, and superior surface finish quality. The standard ensures optimal chip formation and evacuation across a wide range of machining parameters.
Designed for professional manufacturing environments, the CCMT09T308 offers reliable performance in continuous to semi-interrupted cutting conditions. Its precision-ground geometry guarantees consistent tool life and dimensional accuracy, making it ideal for aerospace, automotive, and general precision engineering applications.
2. ISO Designation Breakdown
The model designation follows ISO 1832 standards for indexable inserts. Each character defines a critical geometric or functional parameter:
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1 | C | Insert Shape | Diamond/Rhombic 80° |
| 2 | C | Clearance Angle | 7° (Positive) |
| 3 | M | Tolerance Class | ±0.005" (Precision) |
| 4 | T | Fixing / Hole Type | Hole + chipbreaker |
| 5-6 | 09 | Inscribed Circle (IC) | 9.525 mm |
| 7-8 | T3 | Insert Thickness (S) | 3.97 mm |
| 9-10 | 08 | Nose Radius (rε) | 0.8 mm |
| Suffix | Standard | Chipbreaker Geometry | Standard |
3. Engineering Dimensions & Geometry
All dimensions are manufactured to ISO tolerances with sub-micron precision grinding:
| Parameter | Symbol | Value | Unit |
|---|---|---|---|
| Inscribed Circle Diameter | d | 9.525 | mm |
| Insert Thickness | S | 3.97 | mm |
| Nose Corner Radius | rε | 0.8 | mm |
| Hole Diameter | d1 | 4.4 | mm |
| Countersink Diameter | d2 | 2.2 | mm |
| Included Angle | — | 80° | deg |
Geometric Notes: The diamond/rhombic 80° geometry provides strong cutting edges with good chip control. The 0.8 mm nose radius balances surface finish capability with edge strength.
4. Grade Details — Key Grade Characteristics
The CA4515 grade represents Kyocera's advanced PVD-coated carbide technology:
- Substrate: Ultra-fine grain carbide with PVD coating
- Coating System: TiAlN+TiN PVD multilayer
- Coating Color: Copper-bronze
- Hardness: 92.0 HRA
- Transverse Rupture Strength: 3,400 MPa
- Key Feature: Balanced toughness and wear resistance
This grade excels in general-purpose to medium-interrupted cutting conditions, offering predictable wear patterns and resistance to built-up edge formation when machining ferrous materials.
5. Grade Comparison Matrix
Select the optimal grade for your specific machining requirements:
| Property | CA4515 (This Product) | CA4505 (Alternative) |
|---|---|---|
| Substrate | Ultra-fine grain carbide with PVD coating | Micro-grain carbide with PVD coating |
| Coating | TiAlN+TiN PVD multilayer | TiAlN-based PVD multilayer |
| Hardness | 92.0 HRA | 92.5 HRA |
| Transverse Rupture Strength | 3,400 MPa | 3,200 MPa |
| Primary Application | Steel, alloy steel, stainless steel | Steel, stainless steel, cast iron |
| Machining Type | General-purpose to medium-interrupted cutting | Continuous to light-interrupted cutting |
6. Chipbreaker Profile
Chipbreaker Designation: Standard
Standard. This geometry is specifically engineered to produce tightly curled or segmented chips that evacuate efficiently from the cutting zone, preventing chip recutting and extending tool life.
| Characteristic | Specification |
|---|---|
| Chipbreaker Type | Standard |
| Chip Control Range | 0.20 – 0.80 mm/rev |
| Recommended Depth | 1.0 – 6.0 mm |
| Surface Finish Capability | Ra 1.6 – 6.3 μm |
7. Recommended Applications & Workpiece Materials
Primary Application: General turning
Compatible Workpiece Materials:
- Carbon steels (C35, C45, C60)
- Alloy steels (42CrMo4, 16MnCr5, 34CrNiMo6)
- Stainless steels (AISI 304, 316, 420)
- Cast irons (GG25, GGG40, GGG50)
- Tool steels (pre-hardened to 45 HRC)
Typical Operations: External turning, facing
8. Application Map by Operation
Performance rating across common CNC turning operations:
| Operation Type | Suitability | Recommended Parameters |
|---|---|---|
| External Turning | ★★★★★ Excellent | High speed, continuous cut |
| Internal / Boring | ★★★★☆ Good | Moderate speed, stable setup |
| Facing | ★★★★★ Excellent | Radial feed from center outward |
| Profiling / Contouring | ★★★☆☆ Moderate | Reduced feed at corners |
| Roughing | ★★★★★ Excellent | High depth of cut, lower speed |
| Finishing | ★★★★☆ Good | High speed, low feed, shallow cut |
9. Recommended Cutting Conditions
Starting parameters for stable machining. Adjust based on machine rigidity, workpiece condition, and coolant application:
| Workpiece Material | Cutting Speed Vc (m/min) | Feed f (mm/rev) | Depth of Cut ap (mm) |
|---|---|---|---|
| Carbon / Alloy Steel | 160-250 | 0.10-0.40 | 0.5-4.0 |
| Stainless Steel | 110-180 | 0.08-0.30 | 0.5-3.0 |
| Cast Iron | 140-200 | 0.10-0.35 | 0.5-3.5 |
Coolant Recommendation: Water-soluble coolant (5–8% concentration) or neat cutting oil for finishing operations. Minimum 3-bar pressure for through-tool coolant systems.
10. Operating Guidelines
- Tool Overhang: Minimize overhang to maintain rigidity. Use shortest possible toolholder.
- Insert Seating: Ensure clean seating surface. Torque insert screw to 2.5–3.5 Nm.
- Run-in Period: Reduce cutting speed by 20% for the first 5 minutes to stabilize coating.
- Edge Wear Monitoring: Inspect flank wear every 30 minutes. Retire insert at VB = 0.3 mm.
- Chip Evacuation: Verify chip flow direction. Use chip deflectors if necessary.
- Storage: Store in original packaging at 15–25°C, humidity below 60% RH.
11. Toolholder Compatibility
The CCMT insert family is compatible with the following ISO-standard toolholders:
| Toolholder Style | Designation Example | Approach Angle | Application |
|---|---|---|---|
| SCLCR Style | SCLCR/L | 93° | External turning |
| MCLNR Style | MCLNR/L | 75° | General purpose |
| DCLNR Style | DCLNR/L | 45° | General purpose |
Selection Tip: Match the toolholder approach angle to your workpiece geometry. For general external turning, 93° (S-style) holders offer the best versatility. For heavy roughing, 75° (M-style) holders provide superior edge strength.
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TJH00500 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Anti-static plastic tray with foam protection |
| Individual Insert Marking | Laser-etched: CCMT09T308 + CA4515 + batch code |
| Country of Manufacture | Japan |
| Unit Price | $5.80 USD per insert |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Turning Inserts |
| Series | CCMT Series |
| Grade Tier | Premium PVD-Coated |
| Industry Standards | ISO 1832, ISO 13399 |
| Warranty | Full manufacturer defect warranty |
| Technical Support | Application engineering available |
Need application support? Our technical team can recommend optimal cutting parameters and toolholder combinations for your specific workpiece material and machine setup. Contact us with your requirements for a tailored tooling solution.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
