Kyocera CCGT09T308AH KW10 TWE04518 Insert - Boring, External Turnin...
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- Stock: In Stock
- Model: CCGT
- Weight: 0.06kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TWE04518
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CCGT32.52AH KW10 Grade Uncoated Carbide, Indexable Turning Insert For Boring, External Turning, Facing, Internal Facing, Sub-Spindle
1. Product Overview
The CCGT09T308AH from Kyocera is a precision-engineered KW10 uncoated carbide indexable turning insert manufactured in Japan. Designed primarily for Boring, External Turning, Facing, Internal Facing, Sub-Spindle, this 80 degree diamond insert delivers exceptional dimensional accuracy, superior surface finish, and extended edge life in demanding CNC machining environments. The neutral configuration with AH chipbreaker geometry ensures reliable chip control across a wide range of cutting parameters.
2. ISO Designation Breakdown
Understanding the ISO nomenclature ensures correct tool selection and replacement:
| ISO Code Analysis: CCGT09T308AH | |
|---|---|
| ISO Designation | CCGT09T308AH |
| ANSI Equivalent | CCGT3252AHKW10 |
| Insert Shape (1st Letter) | CCGT – 80 Degree Diamond |
| Clearance Angle (2nd Letter) | C – 7° clearance |
| Tolerance Class (3rd Letter) | G – Precision tolerance |
| Fixing & Hole (4th Letter) | T – Cylindrical hole with countersink |
| Insert Size | 3252 |
| Thickness Code | AH |
| Corner Radius | 1/32" |
| Chipbreaker Code | AH |
| Hand of Tool | Neutral |
3. Engineering Dimensions & Geometry
Precise dimensional data for toolholder selection and interference checking:
| Dimensional Specifications | |
|---|---|
| Inscribed Circle (IC) | 3/8" |
| Nominal Thickness (S) | 5/32" |
| Corner Radius (RE) | 1/32" |
| Included Angle | 80° |
| Clearance Angle | 7° |
| Number of Cutting Edges | 2 |
| Insert Style | CCGT |
| Overall Weight | 0.059 kg |
4. Grade Details – Key Grade Characteristics
The KW10 grade is a fine-grained uncoated carbide optimized for high-speed finishing and semi-finishing of non-ferrous materials. Key characteristics include:
- Substrate: Ultra-fine grain carbide with high hardness and excellent wear resistance
- Coating: Uncoated – ideal for machining materials where built-up edge is a concern
- ISO Application Group: K10 classification for machining cast iron, non-ferrous metals (aluminum, copper, brass), plastics, and titanium alloys
- Edge Preparation: Sharp cutting edge optimized for low cutting forces and minimal burr formation
- Thermal Stability: Maintains hardness at elevated temperatures during dry machining
5. Grade Comparison Matrix
| Grade | ISO Class | Coating | Best For |
|---|---|---|---|
| KW10 | K10 | Uncoated | Non-ferrous, cast iron, plastics, titanium |
| KW20 | K20 | Uncoated | General purpose, heavier feeds |
| CA310 | P10-P20 | CVD TiC+Al₂O₃+TiN | Steel and stainless steel |
| PR930 | P10 | PVD | High-speed steel machining |
6. Chipbreaker Profile
The AH chipbreaker geometry is specifically engineered for turning operations with the following features:
- Land Width: Narrow land design for reduced cutting pressure and improved surface finish
- Groove Depth: Optimized for chip curling and controlled breakage in finishing to medium machining
- Chip Control: Effective chip evacuation for both short-chipping (cast iron) and long-chipping (aluminum) materials
- Edge Stability: Reinforced cutting edge corner for improved resistance to chipping under intermittent cuts
7. Recommended Applications & Workpiece Materials
This insert excels in the following material groups and application scenarios:
- Aluminum & Aluminum Alloys: Excellent mirror finish capability due to sharp uncoated edge preventing built-up edge
- Copper & Brass: Ideal for electrical component machining requiring burr-free edges
- Cast Iron (Gray & Ductile): Stable performance in finishing operations with good wear resistance
- Titanium Alloys: Suitable for low-speed, high-precision titanium finishing where heat generation must be minimized
- Plastics & Composites: Clean cuts without material melting or fiber pull-out
8. Application Map by Operation
| Operation | Suitability | Recommended Depth of Cut |
|---|---|---|
| Boring | Primary | 0.1 – 2.0 mm |
| External Turning | Primary | 0.1 – 2.0 mm |
| Facing | Primary | 0.1 – 2.0 mm |
| Internal Facing | Primary | 0.1 – 2.0 mm |
| Sub-Spindle | Primary | 0.1 – 2.0 mm |
9. Recommended Cutting Conditions
Starting parameters for KW10 uncoated carbide. Adjust based on machine rigidity and workpiece condition:
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Condition |
|---|---|---|---|
| Aluminum | 300 – 800 | 0.05 – 0.30 | Dry / Mist |
| Copper / Brass | 150 – 400 | 0.05 – 0.25 | Dry |
| Cast Iron | 100 – 250 | 0.08 – 0.35 | Dry |
| Titanium | 30 – 60 | 0.05 – 0.20 | Flood Coolant |
| Plastics | 200 – 500 | 0.05 – 0.40 | Dry / Air Blast |
10. Operating Guidelines
- Tool Presetting: Ensure insert seating surface is clean and free of chips before clamping
- Cutting Fluid: Not mandatory for aluminum and cast iron; flood coolant recommended for titanium to prevent work hardening
- Depth of Cut: Do not exceed 2× corner radius for finishing passes to maintain surface quality
- Speed Ramp: Start at lower Vc and increase gradually while monitoring tool wear and surface finish
- Insert Change: Index to fresh edge when flank wear exceeds 0.15 mm or when surface finish degrades
- Storage: Keep inserts in original packaging away from moisture and corrosive environments
11. Toolholder Compatibility
This 80 degree diamond insert requires compatible neutral toolholders with the following characteristics:
- Toolholder Series: CCGT – ISOI standard holders
- Clamp System: Lever lock or top-clamp for secure insert retention
- Insert Seat Angle: Must match 80° included angle
- Shank Size: Select based on machine turret and workpiece reach requirements
- Coolant Delivery: Through-tool coolant holders recommended for deep cavity machining
12. Packaging & Ordering Information
| Order & Packaging Details | |
|---|---|
| Manufacturer Part Number | TWE04518 |
| Standard Pack Quantity | 10 inserts per pack |
| Individual Unit Price | $9.04 USD |
| Bulk Pricing | Available for quantities of 50+ inserts – contact sales |
| Packaging Type | Sealed plastic insert box with foam padding and identification label |
| Country of Origin | Japan |
| Warranty | Full manufacturer defect warranty – genuine OEM product |
13. Catalog Meta Data
| Catalog & Classification Data | |
|---|---|
| Product Category | Indexable Inserts > Turning Inserts > CCGT Series |
| EAN / UPC | Not assigned – industrial B2B component |
| Harmonized Code | 8209.00 – Interchangeable tools for turning |
| UNSPSC | 27112700 – Cutting inserts |
| RoHS Status | Compliant – no restricted substances above threshold |
| REACH Status | Compliant – cobalt binder content declared per SVHC list |
| Last Catalog Update | 2026-05-30 |
Why Buy from Kyotow.com?
- 100% genuine Kyocera OEM industrial cutting tools
- Full manufacturer warranty on all inserts and holders
- Expert CNC tooling application support and technical assistance
- Bulk and institutional orders welcome with competitive pricing
- Fast worldwide tracked shipping on all orders
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
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We bypass Western corporate sales teams and localized regional overhead costs entirely.
