Kyocera ABW23R5015 KW10 TWE01196 Turning Insert - Back Turning
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- Stock: In Stock
- Model: ABW
- Weight: 0.08kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TWE01196
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Kyocera ABW23R5015 KW10 TWE01196 Turning Insert - Back Turning
Product Overview
The ABW23R5015 is a KW10 grade uncoated carbide indexable turning insert manufactured by Kyocera in Japan. Engineered for Back Turning operations, this irregular insert delivers exceptional surface finish, dimensional accuracy, and extended tool life on CNC turning centers and milling machines. With 2 precision-ground cutting edges, the ABW23R5015 offers cost-efficient performance for high-volume production environments.
ISO Designation Breakdown
| ISO Nomenclature Decoder | |
|---|---|
| ISO Part Number | ABW23R5015 |
| ANSI Part Number | ABW23R5015KW10 |
| Shape (1st Letter) | A — Irregular |
| Relief Angle (2nd Letter) | B |
| Tolerance Class (3rd Letter) | W |
| Type (4th Letter) | N/A — Turning |
| Size Code | 23-5015 |
| Edge Configuration | Right-Hand |
Engineering Dimensions & Geometry
| Physical Specifications | |
|---|---|
| Inscribed Circle (IC) | n/a |
| Insert Thickness (S) | 5/32" |
| Corner Radius (R) | 0.059" |
| Included Angle | n/a |
| Cutter Width | 0.2756 |
| Number of Cutting Edges | 2 |
| Overall Shape | Irregular |
| Net Weight (approx.) | 0.08 kg |
Grade Details - Key Grade Characteristics
KW10 Grade Overview: KW10 is an uncoated fine-grain carbide grade equivalent to ISO K10 classification. It features a sharp cutting edge geometry optimized for low cutting forces and exceptional surface finish quality.
- Substrate: Carbide — Ultra-fine grain carbide substrate (0.5μm), high hardness (92.5 HRA), excellent wear resistance, superior edge sharpness retention, low coefficient of friction.
- Coating: Uncoated — ideal for materials prone to built-up edge
- Hardness: 92.5 HRA (typical for fine-grain uncoated grades)
- Transverse Rupture Strength: 2,800 N/mm²
- Recommended coolant: Water-soluble or oil-based; dry machining acceptable for aluminum
Grade Comparison Matrix
| Attribute | KW10 | Competing Grade |
|---|---|---|
| ISO Classification | K10 | K20 / K30 |
| Grain Size | 0.5 μm (ultra-fine) | 1.0-2.0 μm (standard) |
| Hardness | 92.5 HRA | 90.5-91.5 HRA |
| Toughness | Medium | High |
| Surface Finish | Excellent (mirror) | Good |
| Best For | Non-ferrous, finishing | General purpose, roughing |
KW10 vs K20: KW10 offers finer grain structure for superior finish; vs coated grades: uncoated substrate prevents built-up edge on aluminum; vs ceramic: higher toughness for interrupted cuts.
Chipbreaker Profile
Chipbreaker Design: This insert features a precision-ground cutting edge without a dedicated chipbreaker groove, optimized for ultra-fine finishing and low-depth-of-cut applications where chip control is managed through cutting parameters.
| Chipbreaker Geometry | |
|---|---|
| Chipbreaker Code | N/A (Sharp Edge) |
| Rake Angle | Sharp edge preparation: 0.01-0.02mm hone |
| Land Width | Natural chip curl radius: 3-5mm |
| Groove Depth | N/A |
| Chip Control | Tight curl, excellent evacuation |
Recommended Applications & Workpiece Materials
The ABW23R5015 is optimized for the following materials and applications:
- Primary Application: Back Turning
- Workpiece Materials: Aluminum alloys (1xxx-7xxx series), copper, brass, bronze, cast iron (gray, ductile), titanium alloys (Ti-6Al-4V), magnesium alloys, plastics, composites, non-metallic materials.
- Industry Sectors: Aerospace, automotive, medical devices, precision engineering, general manufacturing
- Machine Type: CNC turning centers, multi-tasking machines, Swiss-type lathes, sub-spindle configurations
Application Map by Operation
Back Turning: Primary application for facing and back-turning operations on CNC lathes. Suitable for small-diameter workpieces where conventional turning is restricted.
| Operation | Suitability | Notes |
|---|---|---|
| Roughing | Limited | Low depth of cut recommended |
| Semi-Finishing | Good | Moderate feeds and speeds |
| Finishing | Excellent | Optimal surface finish capability |
| High-Speed | Good | Aluminum and non-ferrous optimized |
| Interrupted Cut | Fair | Reduce speed by 30% |
Recommended Cutting Conditions
| Starting Parameters (KW10 Grade) | |
|---|---|
| Cutting Speed (Vc) | 80-250 m/min (aluminum), 60-150 m/min (cast iron), 30-80 m/min (titanium) |
| Feed Rate (f) | 0.05-0.25 mm/rev (finishing), 0.10-0.35 mm/rev (roughing) |
| Depth of Cut (ap) | 0.10-2.0 mm (finishing), 0.5-4.0 mm (general) |
| Coolant Recommendation | Water-soluble emulsion (5-8%) or neat oil |
| Entry Mode | Ramp entry preferred; avoid plunge |
Operating Guidelines
Use minimum coolant flow to prevent thermal shock. Ensure toolholder rigidity—minimum overhang of 1.5x diameter. For back turning, approach angle should not exceed 93°. Verify insert seating with dial indicator before operation.
- Always verify insert seat cleanliness before mounting
- Use torque wrench for clamping screws (recommended 2.5-3.5 N·m)
- Monitor flank wear; replace when VBmax = 0.15-0.20 mm
- Store inserts in original packaging away from direct sunlight and moisture
- For aluminum machining, use polished inserts to prevent built-up edge
Toolholder Compatibility
Compatible with ABS/ABW series back-turning toolholders. Use Kyocera APBT holder series or equivalent ISO-compliant holders with 93° approach angle.
| Holder Requirements | |
|---|---|
| Holder Series | APBT |
| Insert Compatibility | ABW series, size 23-5015 |
| Clamping System | Lever lock or top clamp (holder dependent) |
| Approach Angle | 93°-95° (typical) |
Packaging & Ordering Information
Each insert is precision-packed in individual plastic pockets within a 10-piece Kyocera labeled container. MPN TWE series packaging includes rust-inhibitor coating and impact-resistant foam.
| Order Details | |
|---|---|
| Manufacturer Part Number | TWE01196 |
| Minimum Order Quantity | 1 piece (sold individually) |
| Standard Pack Size | 10 inserts per pack |
| Warranty | Full manufacturer warranty against defects |
| Country of Origin | Japan |
Catalog Meta Data
Catalog Series: APBT, ISO Designation: ABW23R5015, ANSI Designation: ABW23R5015KW10, Product Family: ABW, Insert Size: 23-5015, Edge Configuration: 2x cutting edges, Coating Class: Uncoated, Manufacturing Standard: JIS B 4120, Country of Origin: Japan
Cross-Reference: This insert is cross-compatible with ANSI ABW23R5015KW10 and conforms to ISO 1832 standards. For technical support, application questions, or bulk pricing inquiries, contact Kyotow.com engineering support.
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
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We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
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