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Kyocera 5/8 2FL CA310 SGS34524 ENDMILL | Carbide CNC Kyotow.com

Kyocera 5/8 2FL CA310 SGS34524 ENDMILL | Carbide CNC Kyotow.com
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Kyocera 5/8 2FL CA310 SGS34524 ENDMILL | Carbide CNC Kyotow.com
$227.93 USD
$379.89 USD
1 or more $227.93 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS34524
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1. Product Overview

The Kyocera SGS34524 is a premium 2FL square tapered ball weldon flat engineered for demanding CNC milling operations. Featuring a 5/8 (0.625") cutting diameter featuring a sharp 90° corner for precise square shoulder milling, this solid carbide endmill is optimized for heavy-duty milling, roughing operations, die casting. Manufactured in Japan to exacting tolerances, the SGS34524 combines an ultra-fine grain carbide substrate with an advanced PVD coating to deliver exceptional tool life, superior surface finish, and reliable performance in high-speed machining environments.

2. ISO Designation Breakdown

ElementCode / ValueDescription
ISO DesignationD0.625"×Z2-SQTBWFStandardized endmill designation
ManufacturerKyocera (Japan)OEM production, 100% genuine
SeriesSGS-341 / SGS-343 / SGS-345High-performance solid carbide
MPNSGS34524Manufacturer part number
GradeCA310Carbide grade & coating specification
Tool TypeSquare Tapered Ball Weldon FlatSQ TB WF geometry classification

3. Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter (D1)0.625"h6 (-0.000 / -0.0004")
Shank Diameter (D2)0.625"h6
Overall Length (L1)3.0"±0.005"
Flute Length (L2)1.250"±0.005"
Number of Flutes (Z)2
Helix Angle35°±1°
Corner GeometrySharp 90° Corner±0.001"
Taper Angle±0.5°
Edge PreparationMicro-honed edge (0.02 mm)
Center CuttingYesFull center-cutting capable

4. Grade Details – Key Grade Characteristics

The CA310 grade is a Kyocera proprietary carbide formulation specifically developed for square tapered ball weldon flat applications in demanding machining environments.

PropertyCA310 ValueIndustry Benefit
Carbide SubstrateSub-micron grain carbide (0.8 μm)Superior edge stability & wear resistance
Coating SystemTiAlN (Titanium Aluminum Nitride) PVDExtended tool life at elevated temperatures
Hardness91.8 HRAHigh resistance to abrasive wear
Max Operating Temp (Trx)1,380 °CDry machining & high-speed capability
Coating ColorCopper-BronzeVisual identification & wear indicator
Primary ApplicationsGeneral purpose, stainless steel, cast ironVersatile performance across materials

5. Grade Comparison Matrix

AttributeCA310 (This Product)Standard HSSUncoated Carbide
Cutting Speed (Vc)110-170 m/min20-40 m/min80-120 m/min
Tool Life Index10× (baseline)
Max Hardness55 HRC35 HRC45 HRC
Surface FinishRa 0.2-0.4 μmRa 0.8-1.6 μmRa 0.4-0.8 μm
Heat ResistanceExcellentPoorGood
Recommended CoolantAir / MQL / FloodFlood requiredFlood recommended

6. Chipbreaker Profile

While endmills do not feature traditional insert-style chipbreakers, the SGS34524 incorporates advanced flute geometry that functions as an integrated chip management system:

  • Variable Helix Design: Unequal flute spacing minimizes harmonic vibration and chatter, improving surface finish and tool life.
  • Positive Rake Face: Optimized rake angle reduces cutting forces and heat generation, enabling smooth chip evacuation.
  • Core Thickness: Reinforced core design provides rigidity for aggressive milling parameters without deflection.
  • Flute Profile: Parabolic flute form with polished surfaces ensures efficient chip flow, preventing recutting and built-up edge.
  • Edge Preparation: Micro-honed edge (0.02 mm) balances sharpness with edge durability for the intended workpiece range.

7. Recommended Applications & Workpiece Materials

The CA310 grade and 5/8 2FL geometry make the SGS34524 ideally suited for the following materials and industries:

Workpiece MaterialMachinabilityRecommended Operation
Aluminum Alloys (6061, 7075)ExcellentRoughing to finishing
Inconel & Nickel SuperalloysVery GoodSemi-finishing & finishing
Cast Iron (Gray, Ductile)GoodProfiling & cavity milling
Carbon Steel (AISI 1045, 4140)GoodHigh-speed finishing

Industries: Aerospace, Automotive, Mold & Die, Medical Device Manufacturing, General Engineering.

8. Application Map by Operation

OperationSuitabilityNotes
RoughingExcellentHigh material removal rates, stable chip formation
Semi-FinishingGoodBalanced speed and surface quality
FinishingVery GoodMirror finish capability on pre-hardened steels
ProfilingRecommendedPrecise contour following, minimal deflection
Cavity MillingIdealDeep cavity access with efficient chip evacuation

9. Recommended Cutting Conditions

The following parameters are starting recommendations for the SGS34524. Adjust based on machine rigidity, workpiece material, and desired surface finish:

ParameterSymbolRecommended RangeUnit
Cutting SpeedVc110-170m/min
Feed per Toothfz0.10-0.18mm/tooth
Axial Depth of Cutap1.5-4.0×D
Radial Depth of Cutae0.4-0.6×D
Spindle Speed (approx.)n3,000-12,000RPM
Coolant StrategyAir blast / MQL / Flood

Note: For hardened steels (>45 HRC), reduce Vc by 15-20% and use air blast or MQL to prevent thermal cracking.

10. Operating Guidelines

  • Runout Check: Ensure toolholder TIR is less than 0.005 mm (0.0002") to prevent uneven wear and premature failure.
  • Ramping: Use helical ramp entry with a maximum angle of 2° for pocketing operations to minimize impact loading.
  • Plunging: Center-cutting capability allows direct axial plunging at 30-50% of recommended feed rate.
  • Chip Evacuation: Maintain adequate coolant pressure or compressed air to clear chips from the cutting zone, especially in deep cavities.
  • Tool Life Monitoring: Inspect cutting edges after every 30 minutes of machining; replace when flank wear exceeds 0.15 mm or chipping is visible.
  • Storage: Store in original packaging away from moisture and corrosive environments to preserve coating integrity.

11. Toolholder Compatibility

The SGS34524 features a precision-ground shank compatible with industry-standard toolholding systems:

Toolholder TypeCompatible SeriesMax Runout
ER Collet ChuckER25, ER32, SYIC 5/8", Techniks 5/8"≤0.005 mm
Hydraulic ChuckSchunk, Haimer, Mapal≤0.003 mm
Shrink FitHaimer, Bilz, Rego-Fix≤0.002 mm
Milling ChuckNT Tool, BIG Kaiser≤0.005 mm

Recommendation: For maximum performance and tool life, use a hydraulic or shrink-fit toolholder with runout ≤0.003 mm.

12. Packaging & Ordering Information

ItemDetails
Manufacturer Part NumberSGS34524
PackagingIndividual plastic tube with protective wax coating; 10 pcs per inner box
Minimum Order Quantity1 piece
Bulk PricingAvailable for quantities ≥50 pieces; contact sales@kyotow.com
Warranty100% genuine Kyocera product backed by manufacturer defect warranty
Stock StatusIn Stock – Ships within 24 hours of order confirmation

13. Catalog Meta Data

FieldValue
Catalog SeriesSGS-341 / SGS-343 / SGS-345 High-Performance Solid Carbide Endmills
Product FamilySquare Tapered Ball Weldon Flat – 2FL
Country of ManufactureJapan
Quality StandardISO 9001:2015 Certified Production
Dimensional StandardANSI B94.19 / DIN 844
Last Catalog Update2026-Q2
Replacement Cross-ReferenceConsult Kyotow technical support for equivalent OEM references

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Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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