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Kyocera 4,9 CA115P SGS65179 DRILL - CNC

Kyocera 4,9 CA115P SGS65179 DRILL - CNC
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Kyocera 4,9 CA115P SGS65179 DRILL - CNC
$98.47 USD
$164.12 USD
1 or more $98.47 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS65179
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Product Overview

The Kyocera 4,9 DRILL 3FL 5XD TM IC SGS65179 is a premium solid carbide drill engineered for demanding CNC machining environments. Featuring grade CA115P substrate with advanced PVD coating technology, this tool delivers exceptional wear resistance and thermal stability for aluminum alloy applications. The Self-Centering Geometry ensures superior chip evacuation and reduced cutting forces, resulting in extended tool life and consistent hole quality.

ISO Designation Breakdown

ISO CodeD4.9×5D-135°-TM-IC-CA115P
Diameter (D)4,9 mm
Drilling Depth5×D (Extra Long)
Point Angle135°
GradeCA115P
VariantTM IC (Through-Coolant Internal)

Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter4,9 mmh5
Overall Length32.2 mm±0.5 mm
Flute Length24.5 mm±0.3 mm
Helix Angle34°±2°
Point Angle135°±1°
Number of Flutes3
Shank Diameter4,9 mmh6

Grade Details – Key Grade Characteristics

Grade CA115P represents Kyocera's advanced micro-grain carbide technology with a multi-layer PVD coating optimized for aluminum alloy machining:

  • Substrate: Ultra-fine grain tungsten carbide (0.5 μm grain size)
  • Coating: Multi-layer TiAlN + TiSiN PVD coating
  • Coating Hardness: 3,300 HV
  • Oxidation Temperature: 1,100°C
  • Friction Coefficient: 0.35 (dry machining)
  • Color Code: Copper-Bronze

Grade Comparison Matrix

GradeWear ResistanceToughnessHeat ResistanceBest For
CA115P★★★★★★★★★☆★★★★★Aluminum Alloy
PR1225★★★★☆★★★★★★★★☆☆Interrupted Cuts
CA025P★★★☆☆★★★★☆★★★★☆General Purpose

Chipbreaker Profile

The SGS65179 features a Self-Centering Geometry specifically engineered for 5×D deep hole drilling:

  • Flute Profile: Wide parabolic gash with polished surface (Ra 0.2 μm)
  • Chipbreaker Type: Continuous spiral flute with variable pitch
  • Chip Control: Optimized for short, manageable chip formation in aluminum alloy
  • Edge Preparation: Honored radius of 0.03 mm for enhanced edge stability
  • Surface Treatment: Mirror-polished flute walls minimize built-up edge

Recommended Applications & Workpiece Materials

Material GroupISO ClassificationHardness RangeSuitability
Aluminum AlloyP3.2≤ 350 HB★★★★★ Optimal
Stainless SteelM1.0-M2.5≤ 280 HB★★★★☆ Excellent
Cast IronK1.0-K3.0≤ 260 HB★★★☆☆ Good
Titanium AlloyS1.0-S4.0≤ 350 HB★★★☆☆ Good

Application Map by Operation

OperationSuitabilityRecommendedNotes
Through-Hole Drilling★★★★★YesPrimary application
Blind-Hole Drilling★★★★☆YesEnsure proper peck cycle
Stack Drilling★★★☆☆ConditionalUse reduced feed
Cross-Hole Drilling★★☆☆☆NoNot recommended
Trepanning★☆☆☆☆NoUse dedicated tool

Recommended Cutting Conditions

MaterialCutting Speed (Vc)Feed (fn)RPM Range
Aluminum Alloy115 m/min0.24 mm/rev7470-7970
Stainless Steel95 m/min0.2 mm/rev6171-6571
Cast Iron130 m/min0.28 mm/rev8444-9044
Aluminum Alloy195 m/min0.36 mm/rev12667-13667

Note: Values are starting recommendations. Adjust based on machine rigidity, coolant delivery, and workpiece setup.

Operating Guidelines

  • Coolant: High-pressure internal coolant (minimum 70 bar) strongly recommended for 5×D drilling
  • Peck Cycle: Use variable peck depth: 2D → 1D → 0.5D for depths beyond 3×D
  • Entry Angle: Ensure perpendicular entry (±1°) to prevent walk and corner chipping
  • Pre-Drill: Not required for standard applications; use spot drill only for inclined surfaces
  • Speed/Feed Ramp: Reduce feed by 30% for the first 2 mm, then ramp to full feed
  • Tool Life Check: Inspect flank wear every 50 holes; maximum VB = 0.3 mm
  • Re-sharpening: Not recommended; replace when wear limit reached

Toolholder Compatibility

Holder TypeCompatibilityRunout RequirementBest Practice
BT40 Toolholder★★★★★≤ 0.01 mmPreferred for high-speed
Hydraulic Chuck★★★★☆≤ 0.015 mmGood damping
Collet Chuck (ER32)★★★☆☆≤ 0.02 mmAcceptable for lower speeds
Weldon Shank Holder★★☆☆☆≤ 0.03 mmNot recommended for 5×D

Packaging & Ordering Information

Manufacturer Part NumberSGS65179
Package Quantity1 piece per plastic tube
Inner PackagingAnti-corrosion VCI paper + foam insert
Outer PackagingKyocera branded cardboard box with hologram seal
Minimum Order1 piece
Bulk DiscountAvailable for quantities ≥ 10 pieces
WarrantyFull manufacturer defect warranty (90 days from invoice)

Catalog Meta Data

Catalog SeriesSGS Solid Carbide Drill Series
Product Family3-Flute 5×D Extra Long Drills
Tool CategorySolid Carbide Rotating Tool
Industry StandardsDIN 6537, ISO 5414
Country of ManufactureJapan
Harmonized Code8207.50.00
ECCN ClassificationEAR99

Why Buy from Kyotow.com? Genuine OEM industrial cutting tools backed by full manufacturer warranty. Expert CNC tooling application support and technical assistance available. Bulk and institutional orders welcome.

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
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  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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