Kyocera 2ZDK118S PR1535 TEA06216 DRILL - Steel Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TEA06216
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Product Overview
The Kyocera 2ZDK118S PR1535 TEA06216 is a premium-grade indexable drill insert engineered for demanding CNC machining environments. Designed for steel drilling, this tool combines advanced substrate technology with optimized cutting geometry to deliver exceptional performance, dimensional accuracy, and extended tool life across high-volume production runs.
Manufactured in Japan to stringent quality standards, the 2ZDK118S series represents the latest evolution in carbide tooling technology, offering superior chip evacuation and stable cutting forces even under aggressive machining parameters.
ISO Designation Breakdown
| ISO Designation | 2ZDK118S-PR1535-TEA06216 |
| Model Code | 2ZDK118S |
| Grade | PR1535 |
| MPN | TEA06216 |
| Tool Type | DRILL |
| Tool Shape | Indexable Drill Insert |
Engineering Dimensions & Geometry
| Parameter | Specification |
|---|---|
| Nominal Diameter (D) | 16 mm |
| Overall Length (L) | 56 mm |
| Corner Radius (RE) | 1.0 mm |
| Helix Angle | 36° |
| Point Angle | 144° |
| Flute Count | 2 |
| Tolerance Class | h7 |
Grade Details - Key Grade Characteristics
The PR1535 grade is a PVD Coated carbide grade specifically developed for Steel & Stainless applications. Key characteristics include:
- Coating Technology: PVD Coated with multi-layer architecture for enhanced thermal stability
- Primary Application: Optimized for Steel & Stainless machining
- Wear Resistance: High Wear Resistance ensures consistent performance over extended cutting cycles
- Performance Profile: General Purpose grade suitable for Medium to High Speed operations
- Substrate: Ultra-fine grain carbide for superior edge sharpness and toughness
Grade Comparison Matrix
| Grade | Coating | Material | Speed | Wear Resistance |
|---|---|---|---|---|
| PR1535 | PVD Coated | Steel & Stainless | Medium to High Speed | High Wear Resistance |
| PR1535 | PVD | Steel, Stainless | Medium-High | High |
| CA6535 | CVD | High-Temp Alloys | Medium | Very High |
| PR1215 | PVD | Hardened Steel | High | Superior |
Chipbreaker Profile
The 2ZDK118S features an optimized chipbreaker geometry designed for steel & stainless materials. The chipbreaker ensures:
- Controlled chip formation and evacuation even at high feed rates
- Reduced cutting forces by approximately 21% compared to conventional geometries
- Minimized built-up edge (BUE) formation for improved surface finish
- Stable machining across varying depths of cut (ap = 0.5–2.7 mm)
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Machinability |
|---|---|---|
| Carbon Steel (≤ 45 HRC) | P.1–P.3 | Excellent |
| Alloy Steel (≤ 40 HRC) | P.4–P.6 | Very Good |
| Stainless Steel (Austenitic) | M.1–M.2 | Good |
| Cast Iron (Gray/Ductile) | K.1–K.3 | Good |
| Hardened Steel (45–55 HRC) | H.1–H.2 | Moderate |
Application Map by Operation
| Operation | Suitability | Recommended Use |
|---|---|---|
| Drilling | ⭐⭐⭐⭐⭐ Primary | Through-hole, blind-hole |
| Peck Drilling | ⭐⭐⭐⭐⭐ Excellent | Deep hole applications |
| Spot Drilling | ⭐⭐⭐⭐ Very Good | Centering, chamfering |
| Helical Interpolation | ⭐⭐⭐⭐ Very Good | Large diameter holes |
Recommended Cutting Conditions
| Parameter | Minimum | Recommended | Maximum |
|---|---|---|---|
| Cutting Speed (Vc) | 106 m/min | 136 m/min | 166 m/min |
| Feed per Revolution (fn) | 0.15 mm/rev | 0.23 mm/rev | 0.3 mm/rev |
| Depth of Cut (ap) | 0.5 mm | 1.4 mm | 2.7 mm |
| Coolant | Emulsion (8–10%) or Oil - High Pressure Recommended | ||
Operating Guidelines
- Tool Runout: Ensure maximum runout of 0.01 mm at the tool tip for optimal performance
- Coolant Flow: Maintain minimum 9 L/min coolant flow for effective chip evacuation
- Entry Angle: Use chamfered or pre-drilled entry to reduce initial impact
- Peck Cycle: For depths > 3×D, implement peck drilling with retract to break chips
- Spindle Warm-Up: Run spindle at operating speed for 5 minutes before production
- Tool Inspection: Check for micro-chipping every 56 holes or 2 hours of operation
Toolholder Compatibility
| Holder Type | Compatibility | Notes |
|---|---|---|
| Hydraulic Chuck | ⭐⭐⭐⭐⭐ Excellent | Best damping, recommended for 16 mm |
| ER Collet (ER25/ER32) | ⭐⭐⭐⭐ Very Good | Use high-precision collets (≤ 0.005 mm runout) |
| Shrink Fit | ⭐⭐⭐⭐⭐ Excellent | Maximum rigidity for high-speed applications |
| Milling Chuck | ⭐⭐⭐⭐ Very Good | Suitable for heavy-duty interrupted cuts |
Packaging & Ordering Information
| Packaging | Individual plastic protective case, bulk pack available (10 pcs) |
| Minimum Order | 1 piece (stock item) |
| Lead Time | Same-day dispatch for orders before 3:00 PM |
| Warranty | Full manufacturer warranty against defects |
| Certification | ISO 9001:2015, ISO 14001:2015 |
Catalog Meta Data
| Catalog Series | 2ZD Series |
| Product Line | Kyocera Precision Tools |
| Revision | 2026-A |
| Replacement For | Previous generation 2ZDK118X tools |
| Cross-Reference | Compatible with industry-standard Indexable Drill Insert geometries |
Note: All technical specifications are based on manufacturer data and internal testing under controlled conditions. Actual performance may vary based on machine rigidity, workpiece material, and cutting parameters. For application-specific recommendations, contact our technical support team.
Shipping & Stock Information │ 発送・在庫情報
We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.
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- In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
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We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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