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Kyocera #21 CA6535 SGS55164 Carbide Drill - CNC Hole Machining

Kyocera #21 CA6535 SGS55164 Carbide Drill - CNC Hole Machining
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Kyocera #21 CA6535 SGS55164 Carbide Drill - CNC Hole Machining
$82.66 USD
$137.76 USD
1 or more $82.66 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS55164
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Product Overview

The Kyocera #21 DRILL 3FL 5XD TM IC SGS55164 is a premium solid carbide drill engineered for high-performance deep-hole-making operations. Featuring the advanced CA6535 substrate with a multi-layer PVD coating, this drill delivers exceptional wear resistance, superior chip evacuation, and extended tool life in demanding production environments. The 3-flute design with through-margin internal coolant capability (TM IC) ensures optimal thermal management and chip control across a wide range of workpiece materials, even at extended 5×D depths.

ISO Designation Breakdown

ElementCodeDescription
ManufacturerKYOKyocera Corporation
Tool CategoryDRILLSolid Carbide Drill
Nominal Diameter#210.1590" (4.04 mm)
Flute Count3FL3 Flutes
L/D Ratio5XDFlute Length = 5 × Diameter
Coolant TypeTM ICThrough-Margin Internal Coolant
Material GradeCA6535PVD Coated Carbide
MPNSGS55164Manufacturer Part Number

Engineering Dimensions & Geometry

ParameterValueUnit
Nominal Diameter (D1)0.1590inch
Nominal Diameter (D1)4.04mm
Flute Length (L1)0.80inch
Overall Length (L)3.29inch
Shank Diameter (D2)0.250inch
Point Angle140°degrees
Helix Angle30°degrees
Corner Radius0.003inch
Web Thickness0.0286inch
Tolerance (m7)+0.0004 / +0.0012inch

Grade Details - Key Grade Characteristics

The CA6535 grade is a high-performance PVD-coated carbide specifically developed for deep-hole drilling applications in ferrous and non-ferrous materials. This grade combines a tough micro-grain carbide substrate with a multi-layer coating architecture for optimal balance between wear resistance and edge toughness at extended length-to-diameter ratios.

CharacteristicSpecification
Substrate TypeMicro-grain Tungsten Carbide (WC-Co)
Coating TechnologyPVD Multi-layer (TiAlN/TiN)
Coating Thickness3-5 μm
Hardness (HV)1,650
Transverse Rupture Strength4,200 MPa
Thermal Conductivity65 W/m·K
Max Operating Temperature900°C (1,652°F)
Color IdentificationDark Gray/Violet

Grade Comparison Matrix

GradeCoatingWear ResistanceToughnessBest For
CA6535PVD Multi-layer★★★★★★★★★☆General purpose, steel, stainless
PR1535PVD★★★★☆★★★★★Stainless steel, interrupted cuts
PR1725PVD★★★★★★★★☆☆Hardened steels, high-speed
CA025PCVD★★★★☆★★★★☆Cast iron, non-ferrous

Chipbreaker Profile

The #21 drill features an optimized 3-flute geometry with a proprietary chipbreaker design that ensures efficient chip formation and evacuation at extended 5×D depths. The flute profile is engineered to produce short, manageable chips even at elevated feed rates, reducing the risk of chip packing and improving hole quality in deep-hole applications.

  • Flute Form: Parabolic gash with polished rake surface for reduced friction
  • Chipbreaker Type: Continuous micro-edge geometry along cutting lip
  • Chip Control: Optimized for spiral/curled chip formation in ductile materials
  • Evacuation Path: Wide flute gulley with polished surface finish (Ra 0.2 μm)
  • Coolant Channels: Dual through-margin coolant ports delivering 20-30 bar pressure

Recommended Applications & Workpiece Materials

Material GroupISO CodeMachinabilityRecommendation
Carbon Steel (< 0.5% C)P.1ExcellentIdeal - high speeds and feeds
Carbon Steel (> 0.5% C)P.2GoodRecommended - reduce speed 10%
Alloy Steel (annealed)P.3GoodRecommended
Stainless Steel (austenitic)M.1ModerateSuitable - use peck cycle
Gray Cast IronK.1ExcellentIdeal - excellent chip control
Ductile Cast IronK.2GoodRecommended
Aluminum Alloy (wrought)N.1ExcellentSuitable - high speeds possible
Titanium AlloyS.1ModeratePossible - reduce parameters 30%

Application Map by Operation

OperationSuitabilityNotes
Through-Hole Drilling★★★★★Primary application - optimized exit burr control
Blind-Hole Drilling★★★★☆Excellent - chip evacuation via coolant
Deep-Hole Drilling (5×D)★★★★★Optimized - dedicated 5×D geometry
Stack Drilling★★★★☆Recommended with proper clamping
Cross-Hole Drilling★★★☆☆Reduce feed by 20% at intersection
Enlarging / Reaming★★☆☆☆Not recommended - use dedicated reamer

Recommended Cutting Conditions

Workpiece MaterialCutting Speed (Vc)Feed per Rev (fn)RPM Range
Mild Steel (P.1)40-60 m/min0.08-0.12 mm/rev24,025-36,037
Stainless Steel (M.1)20-30 m/min0.05-0.08 mm/rev12,012-18,018
Cast Iron (K.1)30-45 m/min0.06-0.10 mm/rev18,018-27,027
Aluminum (N.1)80-120 m/min0.15-0.25 mm/rev48,050-72,074

Operating Guidelines

  • Coolant Pressure: Maintain 20-30 bar (290-435 psi) for effective chip evacuation and tool cooling at 5×D depths
  • Peck Cycle: For depths > 3×D, use peck depth of 1.5-2×D with full retract to break chips
  • Entry Angle: Ensure perpendicular entry (±0.5°) to prevent chipping and uneven wear
  • Pre-Drill: For cast iron or interrupted surfaces, chamfer entry with 90° countersink
  • Speed/Feed Ramp: Reduce feed by 30% for the first 2 mm of entry to stabilize cutting
  • Tool Life Check: Monitor flank wear (VB); regrind or replace when VB exceeds 0.3 mm
  • Surface Finish: For mirror finish requirements, reduce feed by 20% and increase speed by 10%

Toolholder Compatibility

Holder TypeCompatibilityNotes
Hydraulic Chuck (HSK-A63)★★★★★Best damping - recommended for precision
Shrink Fit Holder★★★★★Excellent runout (< 3 μm at 3×D)
ER Collet Chuck (ER25/ER32)★★★★☆Suitable - ensure collet quality and torque
Milling Chuck★★★★☆Good for general machining
Drill Chuck (Keyless)★★☆☆☆Not recommended - excessive runout

Packaging & Ordering Information

ItemDetails
Packaging TypeIndividual plastic tube with protective wax tip
Quantity per Pack1 piece
Master Carton50 pieces (bulk orders)
Barcode (UPC)Assigned at dispatch
WarrantyStandard manufacturer defect warranty
CertificationISO 9001:2015, ISO 14001:2015
Country of ManufactureJapan

Catalog Meta Data

FieldValue
Product FamilyKyocera SGS5 Series Solid Carbide Drills
Catalog Page2026 General Machining Catalog, Section D-3
Series DesignationSGS551xx (3-Flute Through-Margin 5×D)
Replacement ForStandard HSS drills, competing carbide drills
Cross-ReferenceConsult Kyocera technical support for equivalents
Last Catalog UpdateJune 2026
Technical SupportAvailable via Kyotow.com application engineering

All specifications are subject to standard manufacturing tolerances. For application-specific recommendations, contact our technical support team with your workpiece material and machine details.

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Genuine Product

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Product Status Verified Original
Manufacturer Kyocera Corporation

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  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

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  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

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Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
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Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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