Kyocera 11,9 DRILL 3FL 3XD CA6535 SGS64689 Drill - Superalloy
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS64689
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Product Overview
The Kyocera 11,9mm DRILL 3FL 3XD (SGS64689) is a premium solid carbide drill engineered for superalloy applications. Featuring a CA6535 substrate with advanced PVD/CVD coating technology, this 3-flute design delivers exceptional chip evacuation, superior hole quality, and extended tool life in demanding CNC environments. Optimized for high-speed machining centers and turning centers, the 11,9mm diameter provides precise dimensional accuracy with excellent surface finish characteristics.
ISO Designation Breakdown
| ISO Code | D11,9 3FL 3XD CA6535 |
| Tool Type | Solid Carbide Drill (Internal Coolant Compatible) |
| Flute Count | 3 Flutes |
| L/D Ratio | 3xD (Three Times Diameter) |
| Grade | CA6535 |
| MPN | SGS64689 |
Engineering Dimensions & Geometry
| Parameter | Specification | Tolerance |
|---|---|---|
| Cutting Diameter (D1) | 11,9 mm | h5 |
| Overall Length (L1) | 104.5 mm | ±0.5 mm |
| Flute Length (L2) | 35.7 mm | ±0.3 mm |
| Shank Diameter (D2) | 12.0 mm | h6 |
| Point Angle | 140° | ±2° |
| Helix Angle | 34° | ±1° |
| Corner Radius | 0.02 mm | ±0.01 mm |
| Runout (Max) | 0.01 mm | — |
Grade Details - Key Grade Characteristics
The CA6535 grade represents Kyocera's advanced carbide technology, specifically developed for high-speed steel operations:
- Substrate: Ultra-fine grain carbide (0.5 μm) with 12% cobalt binder for optimal hardness and toughness balance
- Coating: Multi-layer PVD/CVD coating with enhanced adhesion strength and thermal stability up to 1,100°C
- Hardness: 1,650 HV (Vickers) providing excellent wear resistance in continuous cutting
- TRS: 3,800 MPa transverse rupture strength for stable performance in interrupted cuts
- Oxidation Resistance: Superior oxidation resistance extending tool life by up to 40% compared to conventional grades
Grade Comparison Matrix
| Grade | Coating | Best For | Speed | Wear Index |
|---|---|---|---|---|
| CA6535 | Advanced Multi-Layer | High-Speed Steel | High | ★★★★★ |
| PR1535 | PVD TiAlN | Steel / SS | High | ★★★★☆ |
| CA6535 | CVD TiCN+Al2O3 | Steel | Medium-High | ★★★★☆ |
| GW15 | Uncoated | Cast Iron / Al | Medium | ★★★☆☆ |
Chipbreaker Profile
The 11,9mm drill features an optimized 3-flute chipbreaker geometry designed for efficient chip evacuation:
- Chipbreaker Width: 1.78 mm optimized for high-speed steel chip formation
- Chipbreaker Depth: 0.95 mm providing controlled curl radius
- Rake Angle: 12° positive rake for reduced cutting forces and improved surface finish
- Relief Angle: 8° primary relief with 15° secondary relief for edge stability
- Chip Control: Designed for short, manageable chip formation in high-speed steel applications
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Hardness | Suitability |
|---|---|---|---|
| Carbon Steel | P1-P3 | < 30 HRC | ★★★★★ Excellent |
| Alloy Steel | P4-P6 | 30-45 HRC | ★★★★☆ Very Good |
| Stainless Steel | M1-M3 | < 40 HRC | ★★★★☆ Very Good |
| Cast Iron | K1-K3 | 180-260 HB | ★★★☆☆ Good |
| Aluminum Alloy | N1-N3 | < 100 HB | ★★★☆☆ Good |
| Titanium Alloy | S1-S4 | < 40 HRC | ★★★☆☆ Good |
Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| Through-Hole Drilling | ★★★★★ Ideal | Optimal chip evacuation with 3-flute design |
| Blind-Hole Drilling | ★★★★☆ Very Good | Ensure adequate coolant pressure for chip removal |
| Peck Drilling | ★★★★☆ Very Good | Recommended for depths > 3xD |
| High-Speed Drilling | ★★★★★ Ideal | Stable up to 3209 RPM |
| Precision Hole Making | ★★★★★ Ideal | H7-H8 tolerance achievable |
Recommended Cutting Conditions
| Parameter | Range | Optimal |
|---|---|---|
| Cutting Speed (Vc) | 60-100 m/min | 60 m/min |
| Feed per Revolution (fz) | 0.08-0.18 mm/rev | 0.08 mm/rev |
| Spindle Speed (n) | 2139-3209 RPM | 2674 RPM |
| Feed Rate (Vf) | 320-577 mm/min | 427 mm/min |
| Coolant Pressure | 20-70 bar | 40 bar (internal coolant preferred) |
| Coolant Type | Water-soluble / Oil | Water-soluble 6-8% concentration |
Operating Guidelines
- Pre-Drilling: For holes deeper than 3xD, use a spotting drill with 140° point angle to ensure accurate centering
- Coolant: Maintain consistent coolant flow; minimum 20 bar pressure recommended for chip evacuation
- Peck Cycle: Employ peck drilling (Q value) of 1-1.5xD for depths exceeding 3xD to prevent chip packing
- Entry Angle: Ensure perpendicular entry (±1° max deviation) to prevent chipping of cutting edges
- Tool Wear Inspection: Check flank wear every 50 holes; replace when flank wear exceeds 0.3 mm
- Storage: Store in original packaging at 15-25°C with <60% humidity to prevent corrosion
Toolholder Compatibility
| Holder Type | Specification | Compatibility |
|---|---|---|
| Hydraulic Chuck | HydroForce 12.0mm | ★★★★★ Excellent |
| Shrink Fit | ShrinkFit 12.0mm H6 | ★★★★★ Excellent |
| Collet Chuck | ER32 / ER40 (d≥12.0) | ★★★★☆ Very Good |
| Milling Chuck | MegaDS 12.0mm | ★★★★☆ Very Good |
| Weldon Shank | DIN 1835-B | ★★★☆☆ Good |
Packaging & Ordering Information
- Packaging: Individual plastic tube with protective wax coating, packed in anti-static foam
- Minimum Order: 1 piece (bulk discounts available for quantities ≥10)
- Lead Time: In-stock items ship within 24-48 hours; non-stock items 5-7 business days
- Price: $186.8 per unit (volume pricing available)
- Warranty: Full manufacturer warranty against material and manufacturing defects
- Certification: ISO 9001:2015 manufacturing; full material and dimensional certificates available on request
Catalog Meta Data
| Catalog Series | SGS 3FL 3XD Standard Solid Carbide Drill |
| Product Family | Solid Carbide Drills (Internal Coolant) |
| Effective Date | 2024-2026 |
| Replacement For | Standard HSS drills, conventional carbide drills |
| Cross-Reference | Compatible with DIN 6537, ISO 5414 standards |
| Technical Support | Application engineering support available via Kyotow.com |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
