Kyocera 10,2 TM SGS65232 Carbide Drill - CNC Precision
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS65232
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1. Product Overview
The Kyocera 10,2 DRILL 3FL 5XD TM IC SGS65232 is a premium solid carbide drill engineered for high-performance CNC machining operations. Featuring a 10.2mm diameter with a 3-flute design and 5×D length-to-diameter ratio, this drill is optimized for superior chip evacuation, dimensional accuracy, and extended tool life in demanding production environments. The TM grade PVD coating minimizes friction and heat generation, enabling stable high-speed drilling across a broad spectrum of workpiece materials.
Designed for through-hole and blind-hole applications, this drill incorporates internal coolant channels to ensure efficient temperature management at the cutting edge, reducing thermal cracking and improving surface finish quality. Ideal for aerospace, automotive, mold & die, and general precision engineering sectors.
2. ISO Designation Breakdown
| Designation Element | Meaning |
|---|---|
| 10,2 | Nominal drill diameter: 10.2 mm |
| DRILL | Tool category: Solid carbide drill |
| 3FL | Three-flute geometry for enhanced chip evacuation and stability |
| 5XD | Length-to-diameter ratio: 5×D (medium reach) |
| TM | Grade designation: PVD-coated micro-grain carbide for universal machining |
| IC | Internal coolant delivery through tool body |
| SGS65232 | Manufacturer Part Number (MPN) for ordering and traceability |
3. Engineering Dimensions & Geometry
| Parameter | Specification | Tolerance |
|---|---|---|
| Nominal Diameter (D) | 10.2 mm | h5 (ISO 286) |
| Flute Length (L1) | 35.7 mm | ±0.3 mm |
| Overall Length (L) | 71.0 mm | ±0.5 mm |
| Shank Diameter (D2) | 10.2 mm | h6 (ISO 286) |
| Point Angle | 140° | ±1° |
| Helix Angle | 30° | ±2° |
| Core Thickness Ratio | 0.27 × D | — |
| Margin Width | 0.114 mm | ±0.01 mm |
| Coolant Hole Diameter | 1.53 mm | ±0.05 mm |
| Runout (TIR) | ≤ 0.01 mm | — |
4. Grade Details — Key Grade Characteristics
The TM grade is a micro-grain tungsten carbide substrate with a multi-layer PVD coating system, specifically developed for universal drilling applications requiring a balance of wear resistance and toughness.
| Characteristic | Specification |
|---|---|
| Substrate Grain Size | 0.6 – 0.8 μm (ultra-fine) |
| Coating System | TiAlN-based PVD multi-layer |
| Coating Hardness (HV) | 3,200 – 3,500 HV |
| Coating Thickness | 2.5 – 3.5 μm |
| Friction Coefficient | 0.35 – 0.45 (dry) / 0.15 – 0.25 (wet) |
| Max Operating Temperature | 850°C (oxidation threshold) |
| Transverse Rupture Strength | ≥ 3,800 MPa |
| Thermal Conductivity | 45 – 55 W/(m·K) |
5. Grade Comparison Matrix
| Grade | Coating | Wear Resistance | Toughness | Best For |
|---|---|---|---|---|
| TM | TiAlN PVD | ★★★★☆ | ★★★★☆ | Universal steel, stainless, cast iron |
| PV | TiSiN PVD | ★★★★★ | ★★★☆☆ | Hardened steels >50 HRC |
| CA | AlCrN PVD | ★★★★☆ | ★★★★★ | Interrupted cuts, unstable setups |
| DM | Diamond-like Carbon | ★★★★★ | ★★★☆☆ | Non-ferrous, aluminum, composites |
6. Chipbreaker Profile
The 3-flute geometry of the 10,2 drill incorporates an advanced flute profile optimized for chip formation and evacuation in medium-to-long reach applications. The chipbreaker design features:
- Variable Helix Flutes: Reduces harmonic vibration and chatter during entry and exit, improving hole quality and tool life.
- Polished Flute Surface: Mirror-finish grinding (Ra ≤ 0.2 μm) minimizes chip adhesion and built-up edge formation, particularly effective in sticky materials such as stainless steel and titanium alloys.
- Progressive Core Taper: Core thickness increases from point to shank, providing maximum rigidity at the cutting zone while maintaining adequate chip pocket volume for evacuation.
- Split-Point Geometry: Self-centering 140° point with modified web thinning reduces thrust force by up to 30% compared to standard chisel-edge designs, enabling precise hole placement and reduced walk-off on angled surfaces.
- Internal Coolant Channels: Two independent coolant passages direct high-pressure coolant directly to the cutting lips, flushing chips upward through the flutes and maintaining thermal stability.
7. Recommended Applications & Workpiece Materials
| Material Group | Material Examples | Machinability | Recommended |
|---|---|---|---|
| P – Steel | Alloy Steel, Hardened Steel (<45 HRC) | Good – Excellent | ✓ Primary application |
| M – Stainless Steel | AISI 304, 316, 17-4PH, duplex | Moderate – Good | ✓ Recommended with coolant |
| K – Cast Iron | Gray cast iron, nodular iron, malleable iron | Excellent | ✓ Highly suitable |
| N – Non-Ferrous | Aluminum alloys, brass, copper | Excellent | ✓ Suitable (reduce speed) |
| S – Superalloys | Inconel 718, Hastelloy, Ti-6Al-4V | Difficult | △ Possible with reduced parameters |
8. Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Through-Hole Drilling | ★★★★★ | Optimal chip evacuation; use standard peck cycle for depths >3×D |
| Blind-Hole Drilling | ★★★★☆ | Ensure adequate dwell at bottom; retract at 50% feed for chip break |
| Cross-Hole Drilling | ★★★☆☆ | Reduce feed by 30% when intersecting existing holes |
| Stack Drilling | ★★★★☆ | Clamp plates firmly; use high coolant pressure to prevent chip packing |
| Engraving / Spotting | ★★☆☆☆ | Not recommended; use dedicated spot drill for pilot holes |
| Peck Drilling (Deep Hole) | ★★★★★ | Standard peck depth 1.5–2.0×D; full retract every 3–4 pecks recommended |
9. Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | RPM (approx.) |
|---|---|---|---|
| Mild Steel (≤ 250 HB) | 85 | 0.252 | 2652 |
| Carbon / Alloy Steel (≤ 320 HB) | 65 | 0.205 | 2028 |
| Stainless Steel (AISI 304/316) | 40 | 0.168 | 1248 |
| Cast Iron (GG/GGG) | 105 | 0.282 | 3276 |
Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and hole depth. For hardened steels (35–45 HRC), reduce Vc by 20–30% and fn by 10–15%.
10. Operating Guidelines
- Coolant: Use water-soluble coolant (8–10% concentration) or oil-based coolant at minimum pressure of 20 bar (290 psi) for optimal chip evacuation and thermal management. Internal coolant is mandatory for holes deeper than 3×D.
- Ramp Entry: For inclined or curved surfaces, program a helical ramp entry or use a spot drill to create a 90° starting surface. Avoid direct entry on surfaces >5° inclination without pilot hole.
- Peck Cycle: For 5×D drilling, use a peck depth of 1.0–1.5×D with full retract to break chips. For stack drilling or cross-hole applications, reduce peck depth to 0.5×D.
- Spindle Speed: Start at the lower end of the recommended Vc range and increase gradually while monitoring tool wear, hole diameter, and surface finish. Excessive speed causes premature corner wear.
- Feed Rate: Maintain consistent feed. Do not dwell at the bottom of the hole. Rapid retract at 150–200% of drilling feed to avoid chip re-cutting.
- Tool Overhang: Minimize tool overhang. Use hydraulic or shrink-fit holders for best results. Collet holders are acceptable for holes <3×D with stable workholding.
- Runout: Ensure total indicator runout (TIR) at the tool tip is ≤ 0.01 mm. Higher runout accelerates uneven flank wear and chipping.
- Tool Life Monitoring: Inspect cutting edges after every 50 holes or 30 minutes of cutting time. Replace when flank wear land (VBB) reaches 0.15 mm or when hole diameter exceeds upper tolerance limit.
11. Toolholder Compatibility
| Holder Type | Shank Fit | Recommended For | Runout Capability |
|---|---|---|---|
| Hydraulic Chuck (HSK-A63) | DIN 1835-B | High-precision, long-reach drilling | ≤ 0.003 mm |
| Shrink-Fit Holder | DIN 1835-A | High-speed, rigid setups | ≤ 0.003 mm |
| Precision Collet (ER25/ER32) | DIN 6499 | General purpose, short holes | ≤ 0.010 mm |
| Weldon Flat Shank Holder | DIN 1835-B | Heavy-duty, interrupted cuts | ≤ 0.015 mm |
| Side-Lock Holder (Milling Chuck) | DIN 1835-B | Rugged applications, lower precision | ≤ 0.020 mm |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN (Order Code) | SGS65232 |
| Quantity per Package | 1 piece per protective tube |
| Packaging Type | Individual plastic tube with foam insert, labeled with barcode and batch number |
| Minimum Order Quantity | 1 piece |
| Bulk Packaging | 10 pieces per master carton (bulk orders welcome) |
| Warranty | Full manufacturer warranty against material and workmanship defects |
| Traceability | Laser-marked batch code and manufacturing date on shank |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | Kyocera SGS65xxx Solid Carbide Drill Series |
| Catalog Edition | 2024 General Catalog, Vol. 2 |
| Page Reference | D-N51 |
| Product Family | 3-Flute 5×D Internal Coolant Drills |
| Replacement For | Legacy SGS65233 series (superseded) |
| CE Compliance | Compliant with EU machinery directive 2006/42/EC |
| RoHS Status | RoHS 3 compliant (2015/863/EU) |
| ISO Standard | Manufactured to ISO 5419 (Solid carbide drills) tolerances |
| Last Catalog Update | Q1 2024 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
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Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
