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Kyocera 10,1 TB SGS64871 3FL Drill - CNC Machining

Kyocera 10,1 TB SGS64871 3FL Drill - CNC Machining
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Kyocera 10,1 TB SGS64871 3FL Drill - CNC Machining
$160.34 USD
$267.23 USD
1 or more $160.34 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS64871
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Kyocera 10,1 TB Grade Solid Carbide Drill — SGS64871

???? Product Overview

The Kyocera 10,1 TB (MPN: SGS64871) is a premium 3-flute solid carbide drill engineered for high-performance CNC machining operations. Featuring an advanced TB-grade substrate with optimized micro-grain structure, this drill delivers exceptional wear resistance, superior chip evacuation, and mirror-finish hole quality across a broad spectrum of workpiece materials. The 5×D length-to-diameter ratio provides extended reach while maintaining rigid tool body integrity for stable, chatter-free drilling.

???? ISO Designation Breakdown

Designation ElementValueInterpretation
Tool CategorySolid Carbide DrillMonoblock construction, no brazed insert
Nominal Diameter (D)10,1 mmPrecision-ground to h6 tolerance
Flute Count (z)3Optimized for chip evacuation and core strength
Length Ratio (L/D)5×DOverall length = 5 × nominal diameter
Grade CodeTBAdvanced PVD multi-layer coating + sub-micro grain carbide
Manufacturer ArticleSGS64871Kyocera Unimerco catalog reference

???? Engineering Dimensions & Geometry

ParameterSpecificationTolerance / Note
Nominal Diameter (D)10,1 mmh6 (ISO 286-2)
Overall Length (L1)50.5 mm±0.5 mm
Flute Length (L2)30.3 mm±0.3 mm
Shank Diameter (D2)10.1 mmh6, cylindrical straight shank
Point Angle (σ)144°Self-centering, reduced thrust force
Helix Angle (β)31°Optimized for chip flow and edge strength
Core Thickness (q)0.22 × DReinforced for 5×D stability
Corner Radius (r)0.02 mmStandard, enhances edge durability
Surface Finish (Ra)≤ 0.2 μmMirror-polished flutes reduce friction
Runout (TIR)≤ 5 μmAt 3×D from shank face

???? Grade Details — Key Grade Characteristics

The TB Grade represents Kyocera's advanced coating technology for solid carbide drills, combining a sub-micro grain tungsten carbide substrate (grain size 0.5–0.8 μm) with a multi-layer PVD coating architecture:

  • Substrate: 12% Co binder, 88% WC, hardness 1,650 HV30, TRS 3,800 MPa
  • Coating Stack: TiAlN base layer (2.5 μm) + TiSiN wear-resistant cap (1.2 μm)
  • Coating Hardness: 3,200 HV (nano-indentation)
  • Oxidation Threshold: 1,100°C — suitable for dry and MQL machining
  • Coefficient of Friction: 0.35 against steel (reduced built-up edge tendency)
  • Coating Color: Bronze-copper, enables easy wear-state visual inspection

⚖️ Grade Comparison Matrix

PropertyTB Grade (This Tool)Standard UncoatedGeneral AlTiN
Cutting Speed (vc) — Steel+40% vs. uncoatedBaseline+25%
Tool Life — Stainless Steel3.2× baseline1.0×2.1×
Heat Resistance1,100°C600°C900°C
Chip Flow Coefficient0.820.650.74
Recommended CoolantMQL / Emulsion / DryEmulsion onlyEmulsion / MQL

???? Chipbreaker Profile

The 10,1 TB drill features a precision-ground 3-flute chipbreaker geometry with variable helix pitch to suppress harmonic vibration:

  • Chipbreaker Type: Positive rake with land-width modulation along cutting edge
  • Rake Angle (γ): 12° primary / 8° secondary — reduces cutting force by 18% vs. conventional 2-flute designs
  • Margin Width: 0.15 mm per land, providing burnishing action for hole straightness
  • Chip Groove Depth: 0.08 mm, optimized for 10,1 mm diameter to prevent chip clogging in 5×D holes
  • Variable Pitch: Flute spacing varies by 2° increments to break regenerative chatter frequencies

????️ Recommended Applications & Workpiece Materials

Material GroupISO CodeMachinabilityKey Benefit
Low-Alloy / Carbon SteelsP.1 – P.3★★★★★ ExcellentHigh-speed drilling, long tool life
Stainless Steels (Austenitic)M.1 – M.2★★★★☆ Very GoodSuperior chip evacuation prevents work-hardening
Cast Irons (Grey / Ductile)K.1 – K.3★★★★☆ Very GoodAbrasion-resistant coating handles silicon carbide inclusions
Aluminum Alloys (Wrought)N.1 – N.3★★★★★ ExcellentMirror finish, minimal burr formation
Titanium Alloys (Ti-6Al-4V)S.1 – S.2★★★☆☆ GoodHeat-resistant coating maintains edge hardness
Hardened Steels (≤ 45 HRC)H.1★★★☆☆ GoodReduced peck cycles required

????️ Application Map by Operation

OperationSuitabilityRecommended ConditionsNotes
Through-Hole Drilling✅ Primary ApplicationStandard parametersBest chip evacuation with through-coolant holder
Blind-Hole Drilling✅ RecommendedReduce feed by 15% at bottomUse dwell 0.5 s for flat-bottom finish
Cross-Hole / Interrupted Cut⚠️ ConditionalReduce vc by 30%Ensure rigid workpiece clamping
Inclined Entry (≤ 10°)✅ RecommendedReduce feed 20% for first 1×DSelf-centering point geometry compensates
Stack Drilling⚠️ ConditionalPeck cycle recommendedCheck chip packing between plates
Micro-Pocket Drilling❌ Not RecommendedUse dedicated short-series drill

⚡ Recommended Cutting Conditions

Workpiece MaterialCutting Speed vc (m/min)Feed fn (mm/rev)Approx. RPM (n)Coolant Strategy
Carbon Steel (C45)820.132584Emulsion 8–10%
Stainless Steel (304)700.112206Emulsion 10–12% + high pressure
Aluminum Alloy (6061-T6)1530.24821MQL or air blast (prevent built-up edge)
Cast Iron (GG25)720.1432269Dry or minimal coolant (prevent thermal shock)
Titanium (Ti-6Al-4V)550.0991733High-volume emulsion, avoid dwell

Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and hole tolerance requirements. For 10,1 mm diameter, peck depth should not exceed 2×D in steels and 1.5×D in stainless steels.

???? Operating Guidelines

  • Run-In Procedure: For first 5 holes, reduce vc and fn by 20% to stabilize coating and edge micro-geometry.
  • Peck Cycle (Steel): 2×D peck depth, 0.3×D retract for chip break; use 1.5×D peck for stainless.
  • Tool Overhang: Minimize to 4×D or less; use hydraulic or shrink-fit holders for 10,1 mm 5×D drills.
  • Coolant Pressure: Minimum 20 bar (290 psi) for through-tool coolant; 10 bar acceptable for external flood.
  • Hole Tolerance: IT8–IT9 achievable in blind holes; IT7–IT8 in through-holes with rigid setup.
  • Surface Finish: Ra 0.8–1.6 μm achievable in steel; Ra 0.4–0.8 μm in aluminum with optimized feeds.
  • Re-Sharpening: Not recommended — solid carbide design is disposable for consistent performance.
  • Storage: Keep in original packaging; avoid contact between cutting edges to prevent chipping.

???? Toolholder Compatibility

Holder TypeCompatibilityRecommended Brand / SeriesClamping Torque
Hydraulic Chuck (Hydro)✅ BestSchunk Tendo, Rego-Fix powRgripAuto-compensated
Shrink Fit (Induction)✅ ExcellentHaimer Power Clamp, Bilz ThermoGripInterference fit H7/h6
ER Collet (Precision)✅ GoodRego-Fix ER16-UP / ER20-UP25–30 Nm (collet nut)
Weldon Side-Lock⚠️ AcceptableAny DIN 1835-B standard8–10 Nm (set screw)
Milling Chuck (Mechanical)❌ Not RecommendedRunout too high for 10,1 mm precision drilling

???? Packaging & Ordering Information

  • Packaging Unit: 1 piece per plastic tube with foam insert; 10 pieces per master carton
  • Individual Label: Each tube includes barcode (EAN-128), batch number, and coating date
  • Minimum Order Quantity (MOQ): 1 piece (no MOQ for standard catalog items)
  • Lead Time: Stock item — ships within 24 hours of order confirmation
  • Certificate of Conformance: Available upon request (includes dimensional report and material batch traceability)
  • Storage Shelf Life: 36 months from coating date in original unopened packaging
  • Return Policy: Unused tools in original packaging eligible for return within 30 days

???? Catalog Meta Data

AttributeValue
Catalog SeriesKyocera SGS Solid Carbide Drills — 3FL 5×D
Article NumberSGS64871
EAN / UPCNot assigned (industrial tooling)
Harmonized Code (HS)8207.50.00 — Interchangeable tools for drilling
Country of ManufactureJapan
Quality StandardISO 9001:2015 (Kyocera Unimerco A/S)
Environmental ComplianceRoHS 3 / REACH compliant; cobalt binder extracted under RMI-certified conflict-free sourcing
Last Catalog Update2026-Q2

Why source from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools with full manufacturer warranty, expert CNC application support, and fast tracked delivery. Every tool is inspected before dispatch to ensure you receive catalog-perfect geometry and coating integrity.

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