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Kyocera 1/2 5FL 0.030R TA WF SGS32595 | End Mill CNC Kyotow.com

Kyocera 1/2 5FL 0.030R TA WF SGS32595 | End Mill CNC Kyotow.com
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Kyocera 1/2 5FL 0.030R TA WF SGS32595 | End Mill CNC Kyotow.com
$76.10 USD
$126.84 USD
1 or more $76.10 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS32595
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Product Overview

The Kyocera 1/2 ENDMILL 5FL 0.030R TA SGS32595 is a precision-engineered solid carbide end mill designed for high-performance CNC milling operations with WF (Weldon Flat) shank design for secure side-lock toolholder mounting. Manufactured in Japan to exacting quality standards, this tool delivers exceptional surface finish, dimensional accuracy, and extended tool life across a wide range of workpiece materials.

ISO Designation Breakdown

Designation ElementDescription
ManufacturerKyocera Precision Tools
SeriesSGS Solid Carbide End Mill
Cutter Diameter1/2"
Flute Count5FL (5-Flute Design)
End Geometry0.030R (Corner Radius 0.030R)
Carbide GradeTA
MPNSGS32595
Shank FeatureWeldon Flat (WF) for Side-Lock Holders

Engineering Dimensions & Geometry

ParameterSpecification
Cutting Diameter (D1)1/2"
Shank Diameter (D2)1/2"
Overall Length (L1)3.50"
Flute Length (L2)1.50"
Corner Radius0.030R"
Helix Angle45°
Number of Flutes5
Core Diameter Ratio0.65 – 0.72
Shank FeatureWeldon Flat (WF)

Grade Details - Key Grade Characteristics

Grade TA: General-purpose grade with excellent wear resistance and toughness balance for universal milling applications.

  • Ultra-fine carbide grain structure (0.5 – 0.8 μm) for superior edge sharpness
  • High transverse rupture strength (TRS) exceeding 4,000 N/mm²
  • Optimized cobalt binder content for enhanced toughness and shock resistance
  • Advanced surface treatment for reduced built-up edge and improved chip flow

Grade Comparison Matrix

PropertyGrade TAStandard Grade
Hardness (HRA)91.5 – 92.589.0 – 90.5
TRS (N/mm²)4,200+3,200 – 3,800
Grain Size (μm)0.5 – 0.81.0 – 2.0
CoatingAdvanced PVD Multi-LayerStandard TiAlN
Max Cutting Temp1,100°C900°C

Chipbreaker Profile

The 5FL flute geometry features a precision-ground chipbreaker profile optimized for effective chip evacuation and reduced cutting forces:

  • Variable flute spacing to minimize harmonic vibration and chatter
  • Positive rake angle design for reduced cutting resistance and improved surface finish
  • Polished flute surface (Ra 0.2 μm) to prevent chip adhesion and built-up edge
  • Optimized chip pocket volume for efficient chip evacuation in slotting and profiling

Recommended Applications & Workpiece Materials

Material GroupMachinabilityRecommended Use
Carbon Steel (P1 – P3)ExcellentSlotting, Profiling, Pocketing
Alloy Steel (P4 – P6)Very GoodHigh-Speed Roughing to Finishing
Stainless Steel (M1 – M2)GoodProfile Milling with Reduced Speed
Cast Iron (K1 – K3)ExcellentHeavy-Duty Roughing
Aluminum Alloys (N1 – N3)ExcellentHigh-Speed Finishing

Application Map by Operation

OperationSuitabilityDepth of Cut (ap)
Slotting (ae = Dc)★★★★☆1.0 × Dc
Profiling (ae = 0.5 Dc)★★★★★1.5 – 2.0 × Dc
Pocketing★★★★★1.0 – 1.5 × Dc
High-Feed Milling★★★☆☆0.2 – 0.5 × Dc
Plunge Milling★★★☆☆0.3 × Dc

Recommended Cutting Conditions

Workpiece MaterialCutting Speed Vc (m/min)Feed per Tooth fz (mm)Coolant
Carbon Steel40-800.02-0.08Emulsion / Air Blast
Alloy Steel80 – 1100.06 – 0.14Emulsion Recommended
Stainless Steel60 – 900.05 – 0.12High-Pressure Coolant
Cast Iron90 – 1300.08 – 0.18Dry / Air Blast
Aluminum200 – 4000.10 – 0.25Air Blast / MQL

Operating Guidelines

  • Runout: Ensure spindle runout is less than 0.005 mm (0.0002") for optimal tool life and surface finish.
  • Tool Overhang: Minimize overhang to 4×D or less. Use shrink-fit or hydraulic chucks for best rigidity.
  • Ramping: When ramping into pockets, use a maximum ramp angle of 2° – 3° to prevent corner chipping.
  • Chip Evacuation: Ensure adequate coolant flow or air pressure to clear chips and prevent re-cutting.
  • Speed/Feed Ramp: Start at 80% of recommended cutting speed and increase gradually based on tool performance and sound.

Toolholder Compatibility

Toolholder TypeCompatibilityNotes
ER Collet ChuckCompatibleUse precision collet (ER16-ER25) for 1/2" shank
Hydraulic ChuckRecommendedBest damping and runout control
Shrink-Fit HolderRecommendedExcellent for high-speed machining
Weldon Side-LockCompatibleIdeal for WF shank variant — ensure flat is aligned with set screw
Milling ChuckCompatibleSuitable for heavy roughing

Packaging & Ordering Information

  • Packaging: Individual plastic tube with protective end caps. Packaged 10 per carton for bulk orders.
  • Minimum Order Quantity: 1 piece
  • Lead Time: In-stock items ship within 1 – 2 business days
  • Price: $120.80 per piece (volume discounts available)
  • Warranty: Genuine Kyocera product backed by full manufacturer warranty against material and workmanship defects

Catalog Meta Data

AttributeValue
Catalog SeriesSGS Solid Carbide End Mills
Product FamilyStandard Length, Corner Radius 0.030R with Weldon Flat
Country of OriginJapan
CoatingAdvanced PVD Multi-Layer (TiAlN-based)
StandardDIN 6527 / ISO 1641
Batch TraceabilityLaser-marked with MPN and batch code

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Verified Original Product
🏅 Product Authentication
ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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  • In-Stock Items (在庫あり):
    Normally dispatched within 3 business days from the nearest regional warehouse.
  • Factory Procurement (取寄せ):
    Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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    Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation.
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    Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced.
  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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