Kyocera 1/16 TiN SGS30854 Ballnose | Endmill - 3D Work Kyotow.com
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS30854
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Product Overview
The Kyocera SGS 1/16 SGS30854 is a solid-carbide 3-flute, ball nose end mill with TN (TiN) coating. The 1/16″ (1.587 mm) cutting diameter with a 0.03125″ (0.794 mm) ball radius is built for 3D contouring, fine finishing and detail work in steels and cast metals.
The 3-flute layout opens deep chip gullets and suppresses harmonic chatter, while the TiN (Titanium Nitride) gold coating — the industry's most proven PVD layer — reduces friction and protects the cutting edges in steels, stainless alloys and cast iron.
ISO Designation Breakdown
| Code Segment | Value | Meaning |
|---|---|---|
| Series Prefix | SGS | Kyocera SGS solid-carbide end mill series |
| Size Code | 30854 | Factory size identifier mapped to 1/16″ (1.587 mm) cutting diameter |
| Flute Count | 3FL | Three-flute layout — open gullets, anti-chatter odd count |
| End Style | BN | Ball nose — full-radius tip for 3D contouring and fillets |
| Coating Code | TN | TiN (Titanium Nitride) PVD coating |
Engineering Dimensions & Geometry
| Parameter | Imperial | Metric | |
|---|---|---|---|
| Cutting Diameter (D) | 1/16" | 1.587 mm | |
| Ball Radius (R) | 0.03125" | 0.794 mm | |
| Diameter Tolerance | +0.0000 / −0.0005" | +0.000 / −0.013 mm | |
| Length of Cut (LOC) | 0.188" | 4.78 mm | |
| Shank Diameter | 1/8" | 3.175 mm | |
| Overall Length (OAL) | 1-1/2" (1.500") | 38.1 mm | |
| Number of Flutes | 3 | 3 | |
| Helix Angle | 30° | 30° | |
| Tip Geometry | Full ball radius, center-cutting | Tip Geometry | Full ball radius, center-cutting |
| Coating | TiN, 1–3 µm PVD | Coating | TiN, 1–3 µm PVD |
Grade Details - Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Substrate | Ultra-fine micro-grain WC-Co carbide (0.4–0.6 µm grain size) |
| Coating | TiN (Titanium Nitride), PVD, 1–3 µm |
| Coating Hardness | ≈2,300 HV0.05 |
| Substrate Hardness | ≈92.5 HRA (≈1,750 HV) |
| Max. Service Temperature | 500°C (coating oxidation threshold) |
| Transverse Rupture Strength | ≥3,800 MPa |
| Key Benefit | Proven general-purpose gold coating — reduces friction & protects edges in steels |
Grade Comparison Matrix
| Attribute | TiN Coated (this tool) | TiAlN Coated | Uncoated Carbide |
|---|---|---|---|
| Abrasion Resistance | ★★★★☆ | ★★★★★ | ★★★★☆ |
| Heat Resistance | ★★★☆☆ | ★★★★★ | ★★★☆☆ |
| Edge Sharpness | ★★★★☆ | ★★★★☆ | ★★★★★ |
| Steels & Cast Iron | Excellent | Excellent | Fair |
| Aluminum / Non-Ferrous | Fair | Good | Excellent |
| Relative Tool Life (in steel) | Up to 1.5× baseline | Up to 3× baseline | Baseline |
Chipbreaker Profile
Chip control on this 3-flute tool comes from its flute and gash geometry:
- Extra-deep polished gullets — fewer flutes means more room per flute, so chips clear before they pack.
- 30° helix lifts chips smoothly out of the cut with low cutting forces.
- Odd (3) flute count breaks up harmonic vibration for chatter-free finishes.
- Center-cutting gash allows plunging and ramping entries without a pilot hole.
Recommended Applications & Workpiece Materials
| Workpiece Material (ISO Class) | Suitability | Notes |
|---|---|---|
| ISO P — Carbon & alloy steels (≤35 HRC) | Excellent | Primary application |
| ISO M — Stainless steels (303/304/316) | Very Good | Light radial engagement, steady feed |
| ISO K — Cast irons | Very Good | General-purpose milling |
| Copper Alloys (brass, bronze) | Good | Light cuts, air blast |
| ISO N — Aluminum (wrought) | Fair | Possible; uncoated variant preferred |
| ISO H — Hardened steels (>45 HRC) | Not recommended | Use TiAlN-coated variant |
Application Map by Operation
| Milling Operation | Suitability | Guideline |
|---|---|---|
| 3D Contouring & Surfacing | ★★★★★ | Stepover ≤ 5–10% of D for mirror finishes |
| Fine Fillet & Radius Work | ★★★★★ | Match ball radius to part fillet |
| Die & Mold Detail Finishing | ★★★★☆ | Tilt tool 10–15° off flat areas |
| Engraving | ★★★★☆ | Use minimum quantity lubrication |
| Rest Milling | ★★★★☆ | Reference previous tool's corner radius |
| Full Slotting | ★★☆☆☆ | Not recommended — use square-end variant |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed | Spindle Speed | Feed per Tooth | Feed Rate (3FL) |
|---|---|---|---|---|
| Mild / Low-Carbon Steel | 110 SFM | 6,700 RPM | 0.0004"/tooth | 7.5 IPM |
| Alloy Steel (≤35 HRC) | 90 SFM | 5,500 RPM | 0.0004"/tooth | 6.2 IPM |
| Stainless Steel (304/316) | 75 SFM | 4,600 RPM | 0.0004"/tooth | 5.2 IPM |
| Cast Iron | 120 SFM | 7,300 RPM | 0.0004"/tooth | 8.2 IPM |
| Brass / Bronze | 200 SFM | 12,200 RPM | 0.0004"/tooth | 13.7 IPM |
Starting recommendations for rigid setups; adjust ±20% for machine stiffness and holder runout.
Operating Guidelines
- Keep tool-holder runout below 0.0002" (5 µm) TIR — runout is the leading cause of premature edge failure.
- Use the shortest possible gauge length for maximum rigidity.
- TiN is a general-purpose coating — use flood coolant or MQL in steels for best life.
- Climb mill whenever machine rigidity allows for better finish and tool life.
- Start at 70% of recommended feed and speed, then optimize upward in 10% steps.
- Retire the tool at the first sign of edge chipping or size drift.
Toolholder Compatibility
| Holder System | Specification | Notes |
|---|---|---|
| ER Collet Chuck | ER8 / ER11, 1/8" collet | Best all-round choice for micro milling |
| Shrink-Fit Holder | 1/8" (3.175 mm) bore | Maximum rigidity & ≤3 µm runout |
| Precision Milling Chuck | 1/8" capacity | Good for general machining centers |
| Hydraulic Chuck | 1/8" bore | Excellent vibration damping for fine finishes |
| Spindle Interface | HSK-E25/E32, BT30, CAT40 or straight-shank adapters | High-speed spindles preferred |
Packaging & Ordering Information
| Item | Detail |
|---|---|
| Ordering Code (MPN) | SGS30854 |
| Unit of Sale | 1 piece (individually packaged in protective plastic tube) |
| Minimum Order Quantity | 1 piece |
| Country of Origin | Japan |
| Catalog Page Reference | Kyocera SGS Solid Carbide End Mill catalog, TN-coated 3FL series |
| Warranty | Full manufacturer warranty against defects in material and workmanship |
Catalog Meta Data
| Field | Value |
|---|---|
| Product ID | 21553 |
| MPN / SKU | SGS30854 |
| Brand / Manufacturer | Kyocera (SGS) |
| Model | 1/16 ENDMILL 3FL BN TN |
| Grade | TiN Coated Micro-Grain Carbide |
| Net Weight | 0.1 kg |
| List Price | $37.30 USD |
| Availability | In stock |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
