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Kyocera 1.0 ENDMILL 5FL 0.010R TA SGS38869

Kyocera 1.0 ENDMILL 5FL 0.010R TA SGS38869
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Kyocera 1.0 ENDMILL 5FL 0.010R TA SGS38869
$293.27 USD
$488.78 USD
1 or more $293.27 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS38869
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1. Product Overview

The Kyocera 1.0 ENDMILL 5FL 0.010R TA SGS38869 is a solid-carbide five-flute endmill with a small corner radius and advanced TA coating. Designed for precision CNC milling, it delivers high surface quality, accurate dimensions, and stable chip evacuation in demanding finishing to medium-duty applications.

2. ISO Designation Breakdown

CodeMeaning
1.0Nominal cutting diameter (1.0 mm)
ENDMILLSolid carbide endmill type
5FL5 flutes
0.010R0.010 mm corner radius
TAAdvanced high-hardness PVD coating
SGS38869Manufacturer product series code

3. Engineering Dimensions & Geometry

ParameterValue
Cutting diameter1.0 mm (nominal)
Corner radius0.010 mm
Number of flutes5
Helix angleVariable / chatter-reducing
Shank typeStandard cylindrical shank
Center cuttingYes
Dimensional toleranceh6 (typical)

4. Grade Details & Characteristics

Substrate: Sub-micrograin cemented carbide for high hardness and long edge retention.

TA coating: PVD multilayer coating providing high heat resistance, low friction, and excellent wear resistance in steels and stainless steels.

  • High hot hardness for elevated cutting speeds
  • Low coefficient of friction reduces built-up edge
  • Strong crater and flank-wear resistance
  • Performs well in dry to semi-dry machining

5. Grade Comparison Matrix

AttributeTA (SGS38869)TM WF (SGS38870)
Coating typeHigh-hardness PVDTough multi-layer PVD
Primary focusHigh-speed finishing & hardnessGeneral/wet machining & toughness
FrictionVery lowLow
Heat resistanceExcellentVery good
Chip evacuationGoodEnhanced (wide flute)

6. Chipbreaker Profile

The 5-flute geometry uses a variable helix and pitch layout to interrupt regenerative vibration and reduce chatter. The 0.010 mm corner radius is smoothly blended into the primary relief, supporting stable chip formation, protecting the corner from chipping, and enabling high-quality surface finishes.

7. Recommended Applications & Materials

  • Aerospace: aluminium, titanium, and nickel-alloy finishing
  • Automotive: die-cast aluminium, alloy steels, and stainless steel
  • Mould & die: hardened steels, P20, and H13
  • General manufacturing: carbon steel, stainless steel, and cast iron

8. Application Map by Operation

OperationSuitabilityNotes
ProfilingExcellentHigh-feed finishing, accurate wall
ShoulderingExcellentClean 90° walls
PocketingGoodLow radial engagement recommended
SlottingGoodReduce axial depth, use climb milling
Corner finishingExcellentUses 0.010R radius
High-feed roughingModerateLight depths only

9. Recommended Cutting Conditions

Work materialVc (m/min)fz (mm/tooth)ap (mm)ae (mm)
Carbon / alloy steel60–1200.02–0.081–2×D0.1–0.3×D
Stainless steel50–900.02–0.061×D0.1–0.25×D
Hardened steel (>50 HRC)40–700.01–0.040.5–1×D0.05–0.15×D
Aluminium alloys150–3000.03–0.121–3×D0.2–0.5×D
Titanium / Ni alloys30–600.01–0.040.5–1×D0.05–0.15×D

10. Operating Guidelines

  • Use balanced toolholders and keep run-out ≤5 µm.
  • Begin with conservative axial depth and increase once stability is confirmed.
  • Prefer climb milling for best surface finish and tool life.
  • Ensure adequate coolant or air blast to remove chips and avoid recutting.
  • Inspect the corner radius before re-sharpening; resharpen only by qualified service.

11. Toolholder Compatibility

Compatible with ER collet chucks, hydraulic chucks, shrink-fit holders, and high-precision milling chucks matched to the endmill cylindrical shank. Select a holder and gauge length that minimise overhang and run-out for optimum stability.

12. Packaging & Ordering Info

  • Supplied in a protective plastic tube with end caps.
  • Order by manufacturer part number SGS38869.
  • Minimum order quantity: 1 piece.
  • Store in original packaging, away from moisture and vibration.

13. Catalog Meta Data

Meta fieldValue
Product ID25546
MPNSGS38869
ModelENDMILL
ManufacturerKyocera
CategorySolid carbide endmill
Unit / Weight1 piece / 0.1 kg

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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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