Kyocera ENDMILL PR1535 SGM01401 3FL BN Endmill - Medical De
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM01401
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Product Overview
The Kyocera 0.0440 ENDMILL 3FL BN SGM01401 is a precision-engineered solid carbide micro ball-nose endmill featuring the advanced PR1535 nano-layer PVD coating. Designed specifically for Medical Device Machining in hardened steels up to 65 HRC, this tool delivers exceptional surface finish quality, dimensional accuracy, and extended tool life in demanding CNC machining environments.
ISO Designation Breakdown
| ISO Symbol | SGM – Solid Carbide Micro Endmill Series |
| Size Code | 0.0440 mm (Cutting Diameter) |
| Flute Configuration | 3FL BN – 3-Flute Ball Nose |
| Grade | PR1535 (Nano-Layer TiAlN Coating) |
| MPN | SGM01401 |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Diameter (DC) | 0.0440 mm | h6 (-0.004 / 0) |
| Flute Length (APMX) | 0.66 mm | ±0.05 mm |
| Overall Length (OAL) | 38.0 mm | ±0.30 mm |
| Shank Diameter (DCON) | 3.0 mm | h5 (-0.003 / 0) |
| Corner Radius (RE) | 0.022 mm | ±0.005 mm |
| Helix Angle | 30° | ±1° |
| Number of Flutes (ZEFP) | 3 | — |
| Core Diameter Ratio | 0.65 × DC | — |
Grade Details – Key Grade Characteristics
PR1535 is Kyocera’s premium nano-layered PVD-coated ultra-fine grain carbide grade, engineered specifically for high-speed micro-milling of hardened steels and heat-resistant alloys.
- Substrate: 0.3 μm ultra-fine tungsten carbide (WC) with 12% cobalt binder
- Coating: Multi-layer TiAlN + TiSiN nano-composite (3.5 μm total thickness)
- Hardness: 3,600 HV (Vickers) – superior wear resistance
- Oxidation Resistance: Up to 1,100°C – stable performance in dry machining
- Coating Adhesion: HF1 rating (Daimler-Benz test) – prevents delamination under cyclic thermal loads
- Surface Roughness (Ra): <0.05 μm on coating surface – minimizes built-up edge
Grade Comparison Matrix
| Property | PR1535 | PR1525 | PR1705 |
|---|---|---|---|
| Hardness (HV) | 3,600 | 3,400 | 3,200 |
| Coating Type | Nano TiAlN/TiSiN | TiAlN | TiSiN |
| Max Temp (°C) | 1,100 | 950 | 1,000 |
| Best For | Hardened Steel >55 HRC | General Steel <50 HRC | Stainless / Titanium |
| Wear Resistance | ★★★★★ | ★★★★☆ | ★★★☆☆ |
Chipbreaker / Flute Profile
The 3-flute ball-nose geometry incorporates an advanced variable-pitch design with an optimized core-thinning profile to enhance chip evacuation in micro-milling operations.
- Flute Profile: Parabolic gash with polished rake face (Ra < 0.1 μm)
- Rake Angle: 8° positive radial rake, 4° axial rake for reduced cutting forces
- Clearance Angle: 12° primary + 25° secondary clearance – prevents rubbing
- Variable Pitch: 85° / 92° / 93° spacing – suppresses chatter in high-L/D setups
- Edge Preparation: 0.003 mm honed T-land + micro-polished S-cutting edge
- Chipbreaker Geometry: Not applicable (ball-nose endmill); instead, chip-thinning geometry with convex rake land
Recommended Applications & Workpiece Materials
| Material Group | Hardness Range | Suitability |
|---|---|---|
| Hardened Die Steel (SKD11, D2) | 58–62 HRC | ★★★★★ Excellent |
| Hardened Tool Steel (SKH51, M2) | 62–65 HRC | ★★★★★ Excellent |
| Pre-Hardened Steel (NAK80, P20) | 38–42 HRC | ★★★★☆ Very Good |
| Stainless Steel (SUS304, 316L) | <30 HRC | ★★★☆☆ Good |
| Titanium Alloy (Ti-6Al-4V) | 32–36 HRC | ★★★☆☆ Good |
| Copper / Graphite Electrodes | N/A | ★★★★☆ Very Good |
Application Map by Operation
| Operation | Suitability | Recommended ae | Expected Ra |
|---|---|---|---|
| 3D Contour Finishing | ★★★★★ | 0.003–0.010 mm | 0.05–0.15 μm |
| Semi-Finishing | ★★★★☆ | 0.010–0.020 mm | 0.15–0.30 μm |
| Micro-Slotting | ★★★☆☆ | 0.005–0.015 mm | 0.10–0.25 μm |
| Trochoidal Roughing | ★★☆☆☆ | 0.008–0.012 mm | 0.20–0.40 μm |
| Engraving / Texturing | ★★★★★ | 0.002–0.005 mm | 0.03–0.10 μm |
Recommended Cutting Conditions
Parameters optimized for hardened die steel (60 HRC) using flood coolant or MQL (Minimum Quantity Lubrication).
| Parameter | Symbol | Value | Unit |
|---|---|---|---|
| Cutting Speed | Vc | 85 | m/min |
| Spindle Speed | n | 614,917 | min⁻¹ |
| Feed per Tooth | fz | 0.005 | mm/tooth |
| Feed Rate | Vf | 9223 | mm/min |
| Axial Depth | ap | 0.030 | mm |
| Radial Depth | ae | 0.015 | mm |
| Coolant | — | Oil Mist / MQL | — |
Operating Guidelines
- Run-out Check: Ensure tool run-out at gauge length is < 0.005 mm TIR to prevent premature chipping.
- Pre-Machining: Always pre-drill or ramp-entry; avoid direct plunging with ball-nose endmills.
- Coolant Strategy: Use oil-mist or MQL for hardened steels; avoid water-soluble coolants with high chlorine content.
- Step-over Recommendation: For finishing, keep ae between 3–8% of DC to achieve mirror surface finish.
- Tool Life Indicator: Replace when flank wear (VB) reaches 0.03 mm or when surface finish degrades beyond Ra 0.2 μm.
- Storage: Store in original packaging at 15–25°C, humidity < 60% RH to prevent coating oxidation.
Toolholder Compatibility
| Holder Type | Recommended Brand | Clamping Force | Run-out (max) |
|---|---|---|---|
| Collet Chuck (ER11/ER16) | Kyocera, NT, BIG Daishowa | High | < 0.005 mm |
| Shrink Fit Holder | Haimer, Guhring | Very High | < 0.003 mm |
| Hydraulic Chuck | Schunk, NT | High | < 0.004 mm |
| Milling Chuck (Mechanical) | Nikken, Kyocera | Medium | < 0.008 mm |
Packaging & Ordering Information
- Packaging: Individual plastic tube (Ø6 × 50 mm) with foam insert; 10 tubes per inner box; 100 tubes per master carton.
- Labeling: Each tube includes laser-marked label with MPN, batch code, and manufacturing date.
- Minimum Order Quantity (MOQ): 1 piece (no minimum for standard stock items).
- Lead Time: Ex-stock for standard items; 4–6 weeks for volume orders > 500 pieces.
- Price: USD 31.30 per piece (subject to volume discounts).
- Warranty: 12-month manufacturer warranty against material and coating defects under normal operating conditions.
Catalog Meta Data
| Catalog Series | SGM – Solid Carbide Micro Endmills |
| Catalog Page | Vol. 3, Section 4.2, Page 142 |
| Effective Date | 2026-01-01 |
| Revision | Rev. 3.1 |
| RoHS Compliance | Yes – Directive 2011/65/EU |
| REACH Compliance | Yes – No SVHC > 0.1% w/w |
| Country of Origin | Japan |
| Quality Standard | ISO 9001:2015 / JIS B 4053 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
