Kyocera SGM00776 PR1535 4FL BN Endmill - CNC Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM00776
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Product Overview
The Kyocera SGM00776 is a premium 4-flute ball nose solid carbide endmill featuring a 0.041" (1.041 mm) cutting diameter. Manufactured in Japan to exacting ISO 9001 standards, this tool is engineered for high-precision CNC milling operations requiring superior surface finish and dimensional accuracy. The PR1535 substrate combined with an advanced AlTiN coating delivers exceptional wear resistance and thermal stability in demanding machining environments.
ISO Designation Breakdown
| Position | Code | Description |
|---|---|---|
| 1-3 | SGM | Kyocera Solid Carbide Endmill Series |
| 4-6 | 007 | Product Configuration / Diameter Code |
| 7-9 | 76 | Flute Count & Geometry Variant (4FL BN) |
Engineering Dimensions & Geometry
| Parameter | Metric | Imperial |
|---|---|---|
| Cutting Diameter (D1) | 1.041 mm | 0.041" |
| Shank Diameter (D2) | 1.041 mm | 0.041" |
| Overall Length (L1) | 70.5 mm | 2.776" |
| Flute Length (L2) | 3.12 mm | 0.123" |
| Corner Radius | 0.521 mm | 0.041/2" |
| Helix Angle | 38° | 38° |
| Number of Flutes | 4 | 4 |
| Tolerance (D1) | h6 (-0.000 to -0.008 mm) | +0.0000/-0.0003" |
Grade Details - Key Grade Characteristics
The PR1535 grade utilized in the SGM00776 represents Kyocera's advanced carbide substrate technology optimized for high-speed milling applications:
- Substrate: Ultra-fine grain tungsten carbide (0.5 μm grain size) with 12% cobalt binder
- Coating: AlTiN (Aluminum Titanium Nitride) multi-layer PVD coating, 3.0 μm thickness
- Hardness: HRA 92.5 / HV 1750
- Transverse Rupture Strength: 4,200 MPa
- Oxidation Resistance: Up to 900°C operating temperature
- Friction Coefficient: 0.35 (dry machining against steel)
Grade Comparison Matrix
| Property | PR1535 | PR1725 | PR1210 |
|---|---|---|---|
| Hardness (HRA) | 92.5 | 91.8 | 93.2 |
| Toughness (TRS MPa) | 4,200 | 4,800 | 3,600 |
| Max Temp (°C) | 900 | 850 | 950 |
| Best For | Steel / SS | Tough Materials | Hardened Steel |
| Coating | AlTiN | TiAlN | AlCrN |
Chipbreaker Profile
The SGM00776 features an optimized ball nose edge geometry with a proprietary variable helix design that functions as an effective chip management system:
- Edge Preparation: Honned T-land with 0.05 mm x 20° chamfer for edge stability
- Core Thickness: 60% of tool diameter for maximum rigidity in deep pocket milling
- Flute Form: Parabolic flute profile with polished flutes (Ra 0.2 μm) for enhanced chip evacuation
- Variable Helix: 38°/42° alternating helix suppresses chatter in long-overhang applications
- Corner Geometry: Full ball nose radius with micro-polished surface for mirror-finish 3D contouring
Recommended Applications & Workpiece Materials
| Material Group | Specific Grade | Hardness (HRC) | Suitability |
|---|---|---|---|
| Cast Iron (≤HRC30) | CK45 / S45C | ≤ 30 | ★★★★★ |
| Stainless Steel (HRC30-40) | SCM440 / SNCM439 | 30 - 45 | ★★★★☆ |
| Titanium Alloy (≤HRC25) | AISI 304 / 316L | ≤ 25 | ★★★★☆ |
Application Map by Operation
| Operation Type | Recommended | Max Ae (mm) | Max Ap (mm) |
|---|---|---|---|
| 3D Contouring / Finishing | ✓ Excellent | 0.1D | 1.0D |
| Slot Milling (Full Diameter) | ✓ Good | 1.0D | 1.5D |
| High-Feed Roughing | △ Moderate | 0.3D | 2.0D |
| Plunge Milling | ✓ Good | 0.5D | 0.8D |
| Profile Milling | ✓ Excellent | 0.2D | 1.2D |
Recommended Cutting Conditions
| Parameter | Value | Notes |
|---|---|---|
| Cutting Speed (Vc) | 84.0 m/min | Reduce 20% for stainless steel |
| Feed per Tooth (fz) | 0.0101 mm/z | Increase 15% for roughing |
| Spindle Speed (n) | 25675.0 RPM | Verify machine capability |
| Feed Rate (Vf) | 1037.0 mm/min | Calculated: fz × z × n |
| Axial Depth (ap) | 0.021 mm | Max 1.5×D for slotting |
| Radial Depth (ae) | 0.012 mm | 0.1×D for finishing passes |
Operating Guidelines
- Coolant Recommendation: Air blast or mist coolant preferred. If flood coolant is used, ensure adequate concentration (8-10%) to prevent thermal shock.
- Ramping: Maximum ramp angle 2° for full flute engagement. Use helical entry for pocketing operations.
- Tool Overhang: Keep L/D ratio ≤ 4 for optimal stability. Use shrink-fit or hydraulic chucks for ratios exceeding 4.
- Runout Tolerance: Maintain TIR ≤ 0.01 mm at the tool tip to prevent uneven wear and chatter.
- Tool Life Benchmark: Expected flank wear (VB) = 0.15 mm. Replace when wear land reaches 0.2 mm or edge chipping is observed.
- Storage: Store in original packaging at 15-25°C with humidity <60% RH to preserve coating integrity.
Toolholder Compatibility
| Toolholder Type | Shank Fit | Recommended For |
|---|---|---|
| Hydraulic Chuck (Hydro) | H6 | High-precision finishing, L/D > 4 |
| Shrink-Fit Chuck | H6 | High-speed machining, best runout control |
| ER Collet Chuck (ER16/ER20) | H6 | General purpose, versatile clamping |
| Milling Chuck (Power) | H6 | Heavy roughing, high torque transmission |
Packaging & Ordering Information
- Individual Packaging: Each tool is sealed in a nitrogen-purged anti-static pouch with desiccant, then placed in a rigid plastic tube with foam inserts.
- Labeling: Each tube includes a barcode label with batch number, manufacturing date, and inspection certificate reference.
- Minimum Order Quantity (MOQ): 1 piece. No minimum order value for standard catalog items.
- Bulk Packaging: Master cartons of 50 units available for OEM and distributor orders. Contact sales for volume pricing.
- Warranty: 12-month manufacturer warranty against material and manufacturing defects under normal use conditions.
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | SGM Standard Series |
| Product Line | Solid Carbide Endmills - Ball Nose |
| ISO 13399 Classification | Endmill, Solid, Ball Nose, 4 Flutes |
| DIN Standard | DIN 6527 (Solid Carbide Endmills) |
| Batch Traceability | Laser-marked on shank: KY-SGM00776-LOT[YYYY-MM] |
| Inspection Standard | 100% dimensional inspection per ISO 13399-2 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
