Kyocera ENDMILL AlTiN SGM00704 2FL BN - Graphite Machining
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM00704
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Product Overview
The Kyocera 0.040 ENDMILL 2FL BN SGM00704 is a precision-engineered solid carbide micro ball-nose endmill featuring a AlTiN coating. Designed for graphite machining, this tool delivers exceptional surface finish, dimensional accuracy, and extended tool life in high-precision CNC machining centers. The super micro-grain carbide substrate combined with advanced PVD coating technology ensures stable cutting performance across a wide range of workpiece materials.
ISO Designation Breakdown
| Element | Code | Description |
|---|---|---|
| Tool Type | ENDMILL | Solid carbide endmill |
| Flutes | 2FL | 2-flute design for chip evacuation |
| Nose Type | BN | Ball nose for 3D contouring |
| Diameter | 0.040" | 1.016 mm cutting diameter |
| Grade | AlTiN | Advanced PVD coating |
| MPN | SGM00704 | Manufacturer part number |
Engineering Dimensions & Geometry
| Parameter | Inch | Metric | Tolerance |
|---|---|---|---|
| Cutting Diameter (Dc) | 0.040" | 1.016 mm | h6 |
| Flute Length (L1) | 0.120" | 3.05 mm | +0.000/-0.002 |
| Neck Diameter (Dn) | 0.0320" | 0.813 mm | h7 |
| Shank Diameter (Ds) | 0.1875" | 4.762 mm | h6 |
| Overall Length (L) | 2.000" | 50.80 mm | ±0.003 |
| Helix Angle | 30° | 30° | ±1° |
| Corner Radius | R0.0200" | R0.508 mm | ±0.0002 |
Grade Details - Key Grade Characteristics
The AlTiN grade is engineered specifically for micro-precision solid carbide endmills. Key characteristics include:
- Substrate: Super micro-grain carbide (0.4 μm grain size) for high hardness and edge sharpness
- Coating: Aluminum Titanium Nitride (AlTiN) PVD multi-layer coating
- Coating Hardness: 3,300 HV for superior wear resistance
- Oxidation Temperature: 1,100°C enabling dry machining capabilities
- Coating Thickness: 2-4 μm optimized for micro-tool edge retention
- Color: Dark gray/black appearance for easy identification
Grade Comparison Matrix
| Grade | Coating | Best For | Max Temp | Hardness |
|---|---|---|---|---|
| AlTiN | AlTiN PVD | Steel, Hardened Steel, Titanium | 1,100°C | 3,300 HV |
| Uncoated | None | Aluminum, Copper, Plastics | 600°C | 1,800 HV |
| TiN | Titanium Nitride | General purpose, low speeds | 600°C | 2,300 HV |
| TiAlN | TiAlN PVD | High-speed steel machining | 800°C | 2,800 HV |
Chipbreaker Profile
As a solid carbide endmill, the chip control geometry is integrated into the flute design rather than a separate chipbreaker. The 0.040" 2FL BN features:
- Flute Profile: Parabolic flute design optimized for micro-chip evacuation
- Core Thickness: 60% of tool diameter for maximum rigidity in micro-machining
- Rake Angle: 8° positive rake for reduced cutting forces and improved surface finish
- Clearance Angle: 12° primary clearance with 20° secondary clearance
- Chip Splitting: Variable pitch flute spacing to minimize harmonic vibration
Recommended Applications & Workpiece Materials
| Material Group | Examples | Hardness | Suitability |
|---|---|---|---|
| Carbon Steel | 1045, 4140, A36 | < 45 HRC | ★★★★★ Excellent |
| Alloy Steel | 4340, D2, H13 | 45-55 HRC | ★★★★☆ Very Good |
| Stainless Steel | 304, 316, 17-4PH | < 35 HRC | ★★★★☆ Very Good |
| Hardened Steel | SKD11, SKH51, M2 | 55-65 HRC | ★★★☆☆ Good |
| Aluminum Alloys | 6061, 7075, 2024 | < 120 HB | ★★★★☆ Very Good |
| Titanium Alloys | Ti-6Al-4V, Ti-6Al-2Sn | < 36 HRC | ★★★☆☆ Good |
| Copper Alloys | C110, C172, C360 | < 100 HB | ★★★★☆ Very Good |
Application Map by Operation
| Operation | Recommended | Max Depth | Notes |
|---|---|---|---|
| 3D Contouring | ✓ Primary Use | 1.5×Dc | Stepover 0.05-0.1×Dc |
| Profiling | ✓ Recommended | 2.0×Dc | Climb milling preferred |
| Slotting | △ Caution | 1.0×Dc | Reduce feed by 30% |
| Ramping | ✓ Recommended | 2.0×Dc | Max angle 2° |
| Plunging | ✗ Not Recommended | — | Use center-cutting tools |
| Engraving | ✓ Excellent | 0.5×Dc | High spindle speed |
Recommended Cutting Conditions
| Material | Vc (m/min) | Vc (SFM) | fz (mm/tooth) | RPM (approx) |
|---|---|---|---|---|
| Carbon Steel | 43 | 141 | 0.005-0.010 | 13,471 |
| Stainless Steel | 27 | 88 | 0.003-0.008 | 8,459 |
| Aluminum | 121 | 396 | 0.010-0.020 | 37,908 |
| Hardened Steel (50 HRC) | 25 | 84 | 0.002-0.005 | 8,083 |
| Titanium Alloy | 21 | 70 | 0.003-0.006 | 6,767 |
Note: Values are starting recommendations. Adjust based on machine rigidity, coolant application, and desired surface finish.
Operating Guidelines
- Runout: Maintain TIR < 0.005 mm (0.0002") for optimal tool life and surface finish
- Coolant: Flood coolant or mist recommended for steel and stainless; compressed air preferred for aluminum to prevent chip recutting
- Entry: Use helical entry or ramping at 1-2° angle; avoid direct plunging
- Chip Evacuation: Ensure adequate chip evacuation to prevent re-cutting and built-up edge
- Speed/Feed: Start at 80% of recommended values and increase gradually while monitoring tool wear
- Tool Life: Expected tool life is 60-120 minutes under optimal conditions in carbon steel
- Inspection: Inspect cutting edges under magnification after each job; replace at first sign of coating delamination
Toolholder Compatibility
| Holder Type | Shank Diameter | Clamping | Recommended Brand |
|---|---|---|---|
| Collet Chuck (ER) | 0.1875" / 4.762mm | ER11, ER16 | Kyocera, Rego-Fix, BIG Daishowa |
| Shrink Fit | 0.1875" / 4.762mm | Hydro/shrink | Haimer, SCHUNK |
| Hydraulic Chuck | 0.1875" / 4.762mm | Hydraulic clamp | Komet, Mapal |
Minimum clamping length: 3×shank diameter. Use balanced holders (G2.5 @ 25,000 RPM) for high-speed applications.
Packaging & Ordering Information
- Packaging: Individual plastic tube with protective wax coating on cutting edges
- Quantity per Pack: 1 piece
- MPN: SGM00704
- Price: $25.70 USD per piece
- Minimum Order: 1 piece
- Stock Status: In Stock (1,000 units available)
- Lead Time: Ships within 24 hours for in-stock items
- Certification: ISO 9001:2015 manufacturing, full traceability
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | SGM Micro Endmill Series |
| Tool Category | Solid Carbide Endmill |
| Tool Sub-Category | Ball Nose / 2 Flute |
| Manufacturer | Kyocera Corporation, Japan |
| Country of Origin | Japan |
| Coating | AlTiN (AlTiN PVD) |
| Carbide Grade | Super Micro-Grain (0.4 μm) |
| Application Class | Precision Finishing / Micro-Machining |
| Industry Standards | DIN 6527, ISO 1641 |
| Last Updated | 2026 Catalog |
Why Buy from Kyotow.com? Genuine OEM Kyocera industrial cutting tools backed by full manufacturer warranty. Expert CNC tooling application support, fast worldwide shipping with tracked delivery, and bulk institutional pricing available. All products are 100% authentic with full traceability.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
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正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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