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Kyocera Z49 PR1535 CEM00361 Endmill - High-Speed Finishing

Kyocera Z49 PR1535 CEM00361 Endmill - High-Speed Finishing
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Kyocera Z49 PR1535 CEM00361 Endmill - High-Speed Finishing
$186.73 USD
$311.22 USD
1 or more $186.73 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: CEM00361
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1. Product Overview

The Kyocera Z49 PR1535 CEM00361 is a premium solid carbide endmill engineered for high-speed finishing applications. Manufactured in Japan with Kyocera's advanced MEGACOAT NANO technology, this tool delivers exceptional surface finish, dimensional accuracy, and extended tool life across demanding CNC machining operations.

With a 18mm cutting diameter, 4-flute design, and 45° helix angle, the Z49 series is optimized for superior chip evacuation and reduced cutting forces. The MEGACOAT NANO coating provides outstanding wear resistance and thermal stability, ensuring consistent performance even at elevated cutting speeds.

2. ISO Designation Breakdown

DesignatorMeaning
Z49Kyocera Product Family Code
1800Cutting Diameter (Ø18mm)
100Flute Length (100mm)
1800Overall Length (180mm)
050Corner Radius (R0.5)
CEM00361Manufacturer Part Number

3. Engineering Dimensions & Geometry

ParameterValueTolerance
Cutting Diameter (D1)18mmh6
Shank Diameter (D2)18mmh6
Overall Length (L1)180mm±0.5mm
Flute Length (L2)100mm±0.3mm
Number of Flutes (Z)4
Helix Angle45°±2°
Corner RadiusR0.5±0.01mm
Core Diameter Ratio60% @ 1D / 80% @ >1D

4. Grade Details – PR1535 Key Characteristics

Ultra-fine grain carbide substrate with MEGACOAT NANO multi-layer PVD coating. Optimized for high-speed finishing of steels and stainless steels.

PropertyValue
Hardness92.5 HRA
Transverse Rupture Strength4,200 MPa
Coating Oxidation Temperature1,150°C
Coating TypeMEGACOAT NANO
Primary ApplicationHigh-speed finishing, semi-finishing

5. Grade Comparison Matrix

GradeCoatingHardnessBest ForWorkpiece Materials
PR1535MEGACOAT NANO92.5 HRAHigh-speed finishing, semi-finishingSteel, Stainless Steel, Cast Iron, Titanium
PR1225MEGACOAT91.8 HRAGeneral machiningSteel, SS, Al, Cu
PR1535MEGACOAT NANO92.5 HRAHigh-speed finishingSteel, SS, Cast Iron
PR830PVD Coated91.5 HRATough applicationsSteel, Cast Iron

6. Chipbreaker Profile

Precision ground edge with micro-land for burr-free finishing

FeatureSpecification
Edge PreparationPrecision ground with micro-land
Rake AnglePositive 8° - 12°
Clearance Angle10° - 15°
Edge Radius2 - 5 μm

7. Recommended Applications & Workpiece Materials

The Z49 PR1535 is specifically engineered for machining the following materials:

  • Carbon Steel (C45, C50, 1045, 1050) – Excellent chip control and surface finish
  • Alloy Steel (4140, 4340, 16MnCr5) – High wear resistance at elevated speeds
  • Stainless Steel (304, 316, 17-4PH) – Reduced built-up edge, superior finish
  • Cast Iron (GG25, GGG40) – Stable cutting with extended tool life
  • Titanium Alloys (Ti-6Al-4V) – Optimal for Z49 series with coolant

8. Application Map by Operation

OperationSuitabilityNotes
Slotting★★★★★Full width engagement, optimal chip evacuation
Profiling / Side Milling★★★★★Excellent wall finish quality
Pocketing★★★★☆Use helical entry recommended
Plunge Milling★★★☆☆Center-cutting capability varies by design
High-Speed Finishing★★★★★Mirror finish achievable at optimal parameters

9. Recommended Cutting Conditions

ParameterRecommended RangeMaximum
Cutting Speed (Vc)120 - 250 m/min300 m/min
Feed per Tooth (fz)0.10 - 0.25 mm/tooth0.35 mm/tooth
Axial Depth of Cut (ap)0.5D - 2.0D2.5D
Radial Depth of Cut (ae)0.2D - 1.0D1.5D
CoolantCompressed air / Water-soluble

10. Operating Guidelines

  • Tool Runout: Maintain total indicated runout (TIR) below 0.01mm at the tool tip for optimal performance and tool life.
  • Overhang: Minimize overhang length. Use the shortest possible tool for the application to reduce vibration and deflection.
  • Ramp Entry: For pocketing operations, use a helical or ramp entry with a maximum angle of 2° to prevent chipping.
  • Chip Evacuation: Ensure adequate coolant flow or compressed air to prevent chip recutting, especially in deep cavities.
  • Speed & Feed: Start at the lower end of the recommended range and gradually increase based on machine capability and results.
  • Tool Inspection: Regularly inspect cutting edges for wear patterns. Replace tool when flank wear exceeds 0.2mm or when surface finish degrades.

11. Toolholder Compatibility

The CEM00361 with a 18mm shank is compatible with the following toolholder systems:

Toolholder TypeRecommended Models
Collet ChucksER32 collet chucks; HSK63A, BT40, BT50 hydraulic
Shrink Fit HoldersHSK series, suitable for high-speed applications
Hydraulic ChucksFor vibration-dampened heavy-duty machining
Side-Lock End Mill HoldersWeldon flat required for shanks ≥16mm

12. Packaging & Ordering Information

ItemDetails
MPN (Manufacturer Part Number)CEM00361
PackagingIndividual plastic tube with protective caps
Minimum Order Quantity1 piece
Bulk PackagingAvailable for orders of 10+ units
WarrantyFull manufacturer warranty against defects

13. Catalog Meta Data

AttributeValue
Product FamilyKyocera Solid Carbide Endmill Series
Series DesignationZ49
ISO StandardISO 13399 compliant
Manufacturing OriginJapan
Quality CertificationISO 9001:2015, ISO 14001:2015
Catalog Page ReferenceKyocera Milling Catalog L1-L50

Why Buy from Kyotow.com?
Genuine OEM Kyocera industrial cutting tools backed by full manufacturer warranty. Fast worldwide shipping with tracked delivery. Expert CNC tooling application support and technical assistance. Bulk and institutional orders welcome.

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ManufacturerKyocera Corporation
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This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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