Kyocera Z49 PR1535 CEM00364 Endmill - High-Speed Finishing
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CEM00364
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1. Product Overview
The Kyocera Z49 PR1535 CEM00364 is a premium solid carbide endmill engineered for high-speed finishing applications. Manufactured in Japan with Kyocera's advanced MEGACOAT NANO technology, this tool delivers exceptional surface finish, dimensional accuracy, and extended tool life across demanding CNC machining operations.
With a 18mm cutting diameter, 4-flute design, and 45° helix angle, the Z49 series is optimized for superior chip evacuation and reduced cutting forces. The MEGACOAT NANO coating provides outstanding wear resistance and thermal stability, ensuring consistent performance even at elevated cutting speeds.
2. ISO Designation Breakdown
| Designator | Meaning |
|---|---|
| Z49 | Kyocera Product Family Code |
| 1800 | Cutting Diameter (Ø18mm) |
| 100 | Flute Length (100mm) |
| 1800 | Overall Length (180mm) |
| 200 | Corner Radius (R2.0) |
| CEM00364 | Manufacturer Part Number |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Diameter (D1) | 18mm | h6 |
| Shank Diameter (D2) | 18mm | h6 |
| Overall Length (L1) | 180mm | ±0.5mm |
| Flute Length (L2) | 100mm | ±0.3mm |
| Number of Flutes (Z) | 4 | — |
| Helix Angle | 45° | ±2° |
| Corner Radius | R2.0 | ±0.01mm |
| Core Diameter Ratio | 60% @ 1D / 80% @ >1D | — |
4. Grade Details – PR1535 Key Characteristics
Ultra-fine grain carbide substrate with MEGACOAT NANO multi-layer PVD coating. Optimized for high-speed finishing of steels and stainless steels.
| Property | Value |
|---|---|
| Hardness | 92.5 HRA |
| Transverse Rupture Strength | 4,200 MPa |
| Coating Oxidation Temperature | 1,150°C |
| Coating Type | MEGACOAT NANO |
| Primary Application | High-speed finishing, semi-finishing |
5. Grade Comparison Matrix
| Grade | Coating | Hardness | Best For | Workpiece Materials |
|---|---|---|---|---|
| PR1535 | MEGACOAT NANO | 92.5 HRA | High-speed finishing, semi-finishing | Steel, Stainless Steel, Cast Iron, Titanium |
| PR1225 | MEGACOAT | 91.8 HRA | General machining | Steel, SS, Al, Cu |
| PR1535 | MEGACOAT NANO | 92.5 HRA | High-speed finishing | Steel, SS, Cast Iron |
| PR830 | PVD Coated | 91.5 HRA | Tough applications | Steel, Cast Iron |
6. Chipbreaker Profile
Precision ground edge with micro-land for burr-free finishing
| Feature | Specification |
|---|---|
| Edge Preparation | Precision ground with micro-land |
| Rake Angle | Positive 8° - 12° |
| Clearance Angle | 10° - 15° |
| Edge Radius | 2 - 5 μm |
7. Recommended Applications & Workpiece Materials
The Z49 PR1535 is specifically engineered for machining the following materials:
- Carbon Steel (C45, C50, 1045, 1050) – Excellent chip control and surface finish
- Alloy Steel (4140, 4340, 16MnCr5) – High wear resistance at elevated speeds
- Stainless Steel (304, 316, 17-4PH) – Reduced built-up edge, superior finish
- Cast Iron (GG25, GGG40) – Stable cutting with extended tool life
- Titanium Alloys (Ti-6Al-4V) – Optimal for Z49 series with coolant
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| Slotting | ★★★★★ | Full width engagement, optimal chip evacuation |
| Profiling / Side Milling | ★★★★★ | Excellent wall finish quality |
| Pocketing | ★★★★☆ | Use helical entry recommended |
| Plunge Milling | ★★★☆☆ | Center-cutting capability varies by design |
| High-Speed Finishing | ★★★★★ | Mirror finish achievable at optimal parameters |
9. Recommended Cutting Conditions
| Parameter | Recommended Range | Maximum |
|---|---|---|
| Cutting Speed (Vc) | 120 - 250 m/min | 300 m/min |
| Feed per Tooth (fz) | 0.10 - 0.25 mm/tooth | 0.35 mm/tooth |
| Axial Depth of Cut (ap) | 0.5D - 2.0D | 2.5D |
| Radial Depth of Cut (ae) | 0.2D - 1.0D | 1.5D |
| Coolant | Compressed air / Water-soluble | — |
10. Operating Guidelines
- Tool Runout: Maintain total indicated runout (TIR) below 0.01mm at the tool tip for optimal performance and tool life.
- Overhang: Minimize overhang length. Use the shortest possible tool for the application to reduce vibration and deflection.
- Ramp Entry: For pocketing operations, use a helical or ramp entry with a maximum angle of 2° to prevent chipping.
- Chip Evacuation: Ensure adequate coolant flow or compressed air to prevent chip recutting, especially in deep cavities.
- Speed & Feed: Start at the lower end of the recommended range and gradually increase based on machine capability and results.
- Tool Inspection: Regularly inspect cutting edges for wear patterns. Replace tool when flank wear exceeds 0.2mm or when surface finish degrades.
11. Toolholder Compatibility
The CEM00364 with a 18mm shank is compatible with the following toolholder systems:
| Toolholder Type | Recommended Models |
|---|---|
| Collet Chucks | ER32 collet chucks; HSK63A, BT40, BT50 hydraulic |
| Shrink Fit Holders | HSK series, suitable for high-speed applications |
| Hydraulic Chucks | For vibration-dampened heavy-duty machining |
| Side-Lock End Mill Holders | Weldon flat required for shanks ≥16mm |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN (Manufacturer Part Number) | CEM00364 |
| Packaging | Individual plastic tube with protective caps |
| Minimum Order Quantity | 1 piece |
| Bulk Packaging | Available for orders of 10+ units |
| Warranty | Full manufacturer warranty against defects |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Solid Carbide Endmill Series |
| Series Designation | Z49 |
| ISO Standard | ISO 13399 compliant |
| Manufacturing Origin | Japan |
| Quality Certification | ISO 9001:2015, ISO 14001:2015 |
| Catalog Page Reference | Kyocera Milling Catalog L1-L50 |
Why Buy from Kyotow.com?
Genuine OEM Kyocera industrial cutting tools backed by full manufacturer warranty. Fast worldwide shipping with tracked delivery. Expert CNC tooling application support and technical assistance. Bulk and institutional orders welcome.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
