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Kyocera Z5T 0400 075 0600 400 R050 Carbide CEM02609 ENDMILL - CNC

Kyocera Z5T 0400 075 0600 400 R050 Carbide CEM02609 ENDMILL - CNC
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Kyocera Z5T 0400 075 0600 400 R050 Carbide CEM02609 ENDMILL - CNC
$51.03 USD
$85.05 USD
1 or more $51.03 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: CEM02609
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Kyocera Z5T 0400 075 0600 400 R050 Solid Carbide Endmill

1. Product Overview

The Kyocera Z5T 0400 075 0600 400 R050 (MPN: CEM02609) is a precision-engineered solid carbide endmill designed for cnc finishing operations. Manufactured from Ultra-Fine Grain Carbide (PR1535-Class), this 4-flute tool delivers exceptional surface finish, dimensional accuracy, and extended tool life in demanding CNC machining environments.

Key application sectors include aerospace component manufacturing, automotive die and mold production, medical device machining, and general precision engineering. The optimized geometry minimizes cutting forces and enhances chip control, ensuring consistent and repeatable results across high-volume production runs.

2. ISO Designation Breakdown

PositionCodeDescription
SeriesZ5THigh-precision finishing endmill with long-neck design
Cutting Diameter (DC)04004.00 mm
Flute Length (APMX)0757.5 mm
Overall Length (OAL)060060.0 mm
Neck Length (LH)40040.0 mm
Corner Radius (RE)R0500.50 mm
MPN / Catalog No.CEM02609Kyocera OEM Part Number

3. Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter (DC)4.00 mmh6 (0/-0.004 mm)
Flute Length (APMX)7.5 mm±0.10 mm
Overall Length (OAL)60.0 mm±0.30 mm
Neck Length (LH)40.0 mm±0.20 mm
Corner Radius (RE)0.50 mm±0.01 mm
Neck Diameter (DN)3.00 mmh7
Number of Flutes (Z)4
Helix Angle30°±1°
Radial Rake Angle±1°
Axial Rake Angle±1°
Edge Preparation hone (T-land)
Shank Diameter (DCON)4.00 mmh6

4. Grade Details – Key Grade Characteristics

Ultra-Fine Grain Carbide (PR1535-Class) is engineered specifically for high-speed finishing applications where surface integrity and dimensional precision are paramount.

PropertyValueSignificance
Carbide Grain Size0.2 μm (ultra-fine)Superior edge sharpness and wear resistance
Coating SystemAlCrSiN-based PVD multi-layerHigh thermal stability up to 1,100°C
Hardness (HRA)92.5 HRAExcellent abrasion resistance
Transverse Rupture Strength4,200 MPaHigh mechanical reliability under load
Coating Thickness2.5 ± 0.3 μmOptimal balance of protection and edge geometry
Coating Hardness (HV)3,400Superior resistance to crater wear

5. Grade Comparison Matrix

GradeGrain SizeHardnessPrimary ApplicationBest For
PR1535-Class0.2 μm92.5 HRAHigh-speed finishingHardened steels, molds
PR12250.5 μm91.5 HRAMedium-speed roughingGeneral steel machining
CA65150.8 μm91.0 HRAHeavy roughingInterrupted cuts

6. Chipbreaker Profile

Variable helix angle design with optimized flute spacing minimizes chatter and harmonic vibration. Polished rake face and precision-ground edge preparation ( honed edge) ensure burr-free surface finish.

FeatureSpecification
Flute ProfileVariable helix, 4-flute, unequal spacing
Rake Face FinishMirror polish (Ra ≤ 0.05 μm)
Core Thickness0.55 × DC
Chip Pocket VolumeOptimized for fine chip evacuation

7. Recommended Applications & Workpiece Materials

Material GroupMachinabilityRecommended Use
Hardened Steel (45-55 HRC)ExcellentHighly Recommended
Pre-hardened Steel (30-45 HRC)Very GoodRecommended
Stainless Steel (304, 316)GoodRecommended
Titanium Alloy (Ti-6Al-4V)GoodSuitable
Tool Steel (D2, H13)FairSuitable with reduced speeds

8. Application Map by Operation

OperationSuitabilityNotes
High-Speed Finishing★★★★★Optimal surface finish achievable at high speeds
Profile Milling★★★★★Excellent dimensional stability and wall accuracy
Cavity Machining★★★★★Long neck allows deep cavity access without interference
Fillet Finishing★★★★☆Precise corner radius maintains fillet tolerances
Rest Machining★★★★☆Minimal stock removal for final geometry correction

9. Recommended Cutting Conditions

Parameters below are starting recommendations. Adjust based on machine rigidity, workpiece clamping, and coolant delivery.

MaterialVc (m/min)fz (mm/tooth)ap (mm)ae (mm)
Hardened Steel (45-55 HRC)80-1200.03-0.080.1-0.50.1-0.3
Stainless Steel (304/316)60-900.03-0.060.1-0.30.1-0.2
Titanium Alloy (Ti-6Al-4V)40-600.02-0.050.1-0.30.05-0.15

10. Operating Guidelines

  • Coolant: Use high-pressure coolant (≥70 bar) for hardened steel and titanium to prevent thermal cracking and extend tool life.
  • Runout: Maintain toolholder runout ≤3 μm at 3×DC. Excessive runout reduces tool life and degrades surface finish.
  • Engagement: Use radial immersion (ae) of 0.1-0.3×DC for finishing passes to minimize radial forces and deflection.
  • Entry Strategy: Use helical or ramp entry at 1-2° angle. Avoid direct plunge into solid material.
  • Speed/Feed: Start at the lower end of the recommended range and increase gradually while monitoring tool wear and surface finish.
  • Tool Life Check: Inspect flank wear (VB) every 30 minutes. Replace when VB exceeds 0.10 mm or when surface finish degrades.

11. Toolholder Compatibility

ER11, ER16 precision collet chuck (≥4.5mm bore), shrink-fit holder HSK-E32/E40, or hydraulic chuck with runout ≤3μm at 3×DC.

Holder TypeSpecificationRecommended For
ER Collet ChuckER11 (≤4mm) / ER16 (4-6mm)General machining, good versatility
Shrink-Fit HolderHSK-E32 / HSK-E40 / HSK-A63High-speed finishing, minimal runout
Hydraulic ChuckStandard hydraulic expansion chuckHeavy milling, vibration damping
Milling ChuckPrecision type with needle bearingUltra-precision finishing

12. Packaging & Ordering Information

Individual plastic protective tube with anti-rust VCI film. Packaged in Kyocera branded carton with shock-absorbing foam insert.

ItemDetails
Minimum Order Quantity1 piece
Packaging TypeIndividual plastic tube + VCI anti-rust film
Outer CartonKyocera branded corrugated box with foam insert
Shelf Life24 months from date of manufacture when stored in original packaging
Storage ConditionsDry environment, temperature 15-25°C, humidity ≤60% RH
WarrantyFull manufacturer warranty against material and manufacturing defects

13. Catalog Meta Data

AttributeValue
Catalog SeriesZ5T – High-Precision Finishing Endmills
Product CategorySolid Carbide Endmill
Tool FamilyLong-Neck Finishing Endmill
ISO 13399 ClassificationMilling Cutter – Endmill – Solid Carbide – Corner Radius – Long Neck
GHS Hazard ClassNot classified as hazardous (solid metal article)
REACH / RoHS StatusCompliant – contains no SVHC substances above threshold
Country of ManufactureJapan
Quality StandardISO 9001:2015 certified manufacturing

Note: All specifications and recommendations are based on Kyocera's standard catalog data and internal testing. Actual performance may vary depending on machine condition, workpiece material batch variation, and coolant quality. For application-specific technical support, contact our CNC tooling specialists.

✓ Genuine Kyocera Product

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Verified Original Product
🏅 Product Authentication
ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.

Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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