Kyocera Z4T 0060 050 0400 060 R002 ENDMILL CEM03751
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CEM03751
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Product Overview
Precision-engineered for professional machinists, the Kyocera SGS38397 is a 1.0 diameter, 2-flute solid carbide endmill featuring TA WF grade technology. Designed for maximum material removal, it ensures superior surface finish and extended tool life.
| Attribute | Specification |
|---|---|
| Manufacturer | Kyocera Corporation, Japan |
| MPN / Order Code | SGS38397 |
| Tool Type | Solid Carbide Endmill |
| Cutting Diameter | 1.0000"" (1.0000"") |
| Number of Flutes | 2 |
| End Type | Corner Radius (0.090R) |
| Grade / Coating | TA WF |
| Shank Diameter | 1.0000"" |
| Overall Length | 4.000"" |
| Flute Length | 2.000"" |
| Helix Angle | 30° |
| Corner Radius | 0.090 |
ISO Designation Breakdown
| Designation Field | Value | Description |
|---|---|---|
| Manufacturer Code | SGS | Kyocera SGS Precision Tools series identifier |
| Product Series | 38 | Solid carbide endmill product family |
| Size Identifier | 1.0 | Nominal cutting diameter in inches |
| Flute Count | 2FL | Number of cutting flutes |
| End Geometry | CR | Corner Radius end configuration |
| Grade Code | TA-WF | Carbide substrate and coating specification |
| Full ISO Code | SGS-SGS38397-1.0-2FL-CR-TA-WF | Complete product designation string |
Engineering Dimensions & Geometry
| Parameter | Inch | Metric (mm) | Tolerance |
|---|---|---|---|
| Cutting Diameter (D1) | 1.0000"" | 25.400 | h6 |
| Shank Diameter (D2) | 1.0000"" | 25.400 | h6 |
| Overall Length (L1) | 4.000"" | 101.60 | ±0.50 |
| Flute Length (L2) | 2.000"" | 50.80 | +0.30/-0.10 |
| Corner Radius (R) | 0.090"" | 2.2859999999999996 | ±0.005 |
| Helix Angle | — | 30° | ±1° |
| Core Diameter | 0.6000"" | 15.240 | ±0.002 |
| Radial Runout | ≤0.0004"" | ≤0.010 | — |
Grade Details — Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Grade Name | TA WF Grade - High-Performance Wide Flute Coated Carbide |
| Coating Technology | Advanced nano-structured TiAlN PVD coating |
| Coating Color | Dark Bronze |
| Substrate Hardness | HRA 92.5 |
| Transverse Rupture Strength | 4,000 MPa |
| Max Operating Temperature | 900°C |
| Primary Application | High-efficiency machining, wide flute design for superior chip evacuation |
| Chipbreaker Geometry | Wide flute geometry with optimized helix for chip flow |
Key Performance Advantages
- Superior chip evacuation in deep slotting
- Enhanced coating adhesion for extended life
- Ideal for wet and dry machining
Grade Comparison Matrix
| Grade | Coating | Hardness | Heat Limit | Best Application | Chip Evacuation |
|---|---|---|---|---|---|
| TA | TiAlN PVD | HRA 92.0 | 800°C | General steels & stainless | Standard |
| TA WF | Nano TiAlN PVD | HRA 92.5 | 900°C | High-efficiency slotting | Wide flute |
| TX | AlCrN PVD | HRA 93.0 | 1,000°C | Hardened & superalloys | Aggressive helix |
Chipbreaker Profile
The SGS38397 features a Wide flute geometry with optimized helix for chip flow specifically engineered for 2-flute corner radius endmill geometry. This profile ensures optimal chip formation and evacuation across the recommended application range.
| Chipbreaker Parameter | Value | Function |
|---|---|---|
| Rake Angle | +6° | Reduces cutting force and heat generation |
| Relief Angle | 8° | Minimizes flank wear and friction |
| Chip Pocket Depth | 0.1500"" | Controls chip curl and breakage |
| Edge Preparation | T-land + hone | Enhances edge stability and finish |
| Flute Spacing | Equal | Reduces chatter and harmonic vibration |
Recommended Applications & Workpiece Materials
| Material Category | Examples | Machinability | Recommended Grade |
|---|---|---|---|
| Carbon & Alloy Steels | 1045, 4140, 4340, A2, D2 | Excellent | TA, TA WF |
| Stainless Steels | 304, 316, 17-4PH, 440C | Excellent | TA, TX |
| Cast Irons | Gray CI, Ductile Iron, Ni-Resist | Excellent | TA, TA WF |
| Hardened Steels | H13, M2, S7, 52-62 HRC | Good | TX |
| Non-Ferrous Metals | Aluminum, Brass, Copper | Excellent | TA |
| Superalloys | Inconel 718, Hastelloy, Ti-6Al-4V | Good | TX |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Slotting (Axial Depth = 1×D) | Recommended | Optimal chip evacuation with 2 flutes |
| Profiling (Radial Depth < 0.5×D) | Recommended | Excellent surface finish capability |
| Pocketing / Cavity Milling | Recommended | Use trochoidal path for best results |
| Plunge Milling | Conditional | Reduce feed by 30% for entry |
| 3D Contouring / Finishing | Recommended | Corner radius ideal for fillets |
| High-Speed Machining (HSM) | Recommended | TX grade preferred for >50 HRC |
| Trochoidal Milling | Recommended | Maximize tool life with adaptive paths |
Recommended Cutting Conditions
The following parameters are starting recommendations. Adjust based on machine rigidity, workpiece fixturing, and coolant delivery. Values shown for TA WF grade.
| Workpiece Material | Cutting Speed Vc (m/min) | Feed per Tooth fz (mm) | Axial Depth ap (×D) | Radial Depth ae (×D) |
|---|---|---|---|---|
| Carbon Steel (<30 HRC) | 170-240 | 0.03-0.08 | 1.0 - 2.0 | 0.05 - 0.20 |
| Stainless Steel (304/316) | 130-170 | 0.02-0.06 | 1.0 - 1.5 | 0.05 - 0.15 |
| Aluminum Alloy | 400-560 | 0.05-0.12 | 1.5 - 3.0 | 0.10 - 0.30 |
| Gray / Ductile Cast Iron | 150-200 | 0.04-0.10 | 1.0 - 2.0 | 0.05 - 0.20 |
| Hardened Steel (45-55 HRC) | 110-140 | 0.02-0.05 | 0.5 - 1.0 | 0.02 - 0.10 |
RPM Reference Formula
RPM = (Vc × 1000) / (π × D) | Feed (mm/min) = RPM × fz × Z
Where Vc = cutting speed (m/min), D = tool diameter (mm), fz = feed per tooth (mm), Z = number of flutes (2)
Operating Guidelines
Setup Recommendations
- Use precision collet or shrink-fit holder with TIR < 0.003 mm
- Minimize tool overhang; use shortest gauge length possible
- Ensure workpiece is rigidly fixtured to avoid vibration
- Verify spindle runout is within manufacturer specification
- Use balanced toolholder assemblies for speeds > 10,000 RPM
Coolant & Lubrication
- Flood coolant recommended for steel and stainless steel
- Air blast or MQL acceptable for aluminum and dry machining
- Ensure coolant concentration is 8-10% for water-miscible fluids
- Direct coolant nozzle at cutting zone for optimal chip flushing
- Avoid thermal shock; do not alternate wet/dry cycles rapidly
Tool Life Optimization
- Start at lower end of speed range and increase incrementally
- Monitor flank wear; regrind or replace at VB = 0.15 mm
- Use climb milling wherever possible to reduce chip load
- Implement tool load monitoring for unattended operations
- Store tools in original packaging away from moisture
Safety & Handling
- Wear cut-resistant gloves when handling sharp cutting edges
- Inspect tool for damage before each use; discard chipped tools
- Never exceed maximum RPM rating of toolholder assembly
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
