Kyocera Z4T 0060 050 0400 060 R002 ENDMILL CEM03751
-40 %
Kyocera Z4T 0060 050 0400 060 R002 ENDMILL CEM03751
$32.04 USD
$53.40 USD
1 or more $32.04 USD
- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CEM03751
"
Product Overview
Precision-engineered for professional machinists, the Kyocera SGS38397 is a 1.0 diameter, 2-flute solid carbide endmill featuring TA WF grade technology. Designed for maximum material removal, it ensures superior surface finish and extended tool life.
| Attribute | Specification |
|---|---|
| Manufacturer | Kyocera Corporation, Japan |
| MPN / Order Code | SGS38397 |
| Tool Type | Solid Carbide Endmill |
| Cutting Diameter | 1.0000"" (1.0000"") |
| Number of Flutes | 2 |
| End Type | Corner Radius (0.090R) |
| Grade / Coating | TA WF |
| Shank Diameter | 1.0000"" |
| Overall Length | 4.000"" |
| Flute Length | 2.000"" |
| Helix Angle | 30° |
| Corner Radius | 0.090 |
ISO Designation Breakdown
| Designation Field | Value | Description |
|---|---|---|
| Manufacturer Code | SGS | Kyocera SGS Precision Tools series identifier |
| Product Series | 38 | Solid carbide endmill product family |
| Size Identifier | 1.0 | Nominal cutting diameter in inches |
| Flute Count | 2FL | Number of cutting flutes |
| End Geometry | CR | Corner Radius end configuration |
| Grade Code | TA-WF | Carbide substrate and coating specification |
| Full ISO Code | SGS-SGS38397-1.0-2FL-CR-TA-WF | Complete product designation string |
Engineering Dimensions & Geometry
| Parameter | Inch | Metric (mm) | Tolerance |
|---|---|---|---|
| Cutting Diameter (D1) | 1.0000"" | 25.400 | h6 |
| Shank Diameter (D2) | 1.0000"" | 25.400 | h6 |
| Overall Length (L1) | 4.000"" | 101.60 | ±0.50 |
| Flute Length (L2) | 2.000"" | 50.80 | +0.30/-0.10 |
| Corner Radius (R) | 0.090"" | 2.2859999999999996 | ±0.005 |
| Helix Angle | — | 30° | ±1° |
| Core Diameter | 0.6000"" | 15.240 | ±0.002 |
| Radial Runout | ≤0.0004"" | ≤0.010 | — |
Grade Details — Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Grade Name | TA WF Grade - High-Performance Wide Flute Coated Carbide |
| Coating Technology | Advanced nano-structured TiAlN PVD coating |
| Coating Color | Dark Bronze |
| Substrate Hardness | HRA 92.5 |
| Transverse Rupture Strength | 4,000 MPa |
| Max Operating Temperature | 900°C |
| Primary Application | High-efficiency machining, wide flute design for superior chip evacuation |
| Chipbreaker Geometry | Wide flute geometry with optimized helix for chip flow |
Key Performance Advantages
- Superior chip evacuation in deep slotting
- Enhanced coating adhesion for extended life
- Ideal for wet and dry machining
Grade Comparison Matrix
| Grade | Coating | Hardness | Heat Limit | Best Application | Chip Evacuation |
|---|---|---|---|---|---|
| TA | TiAlN PVD | HRA 92.0 | 800°C | General steels & stainless | Standard |
| TA WF | Nano TiAlN PVD | HRA 92.5 | 900°C | High-efficiency slotting | Wide flute |
| TX | AlCrN PVD | HRA 93.0 | 1,000°C | Hardened & superalloys | Aggressive helix |
Chipbreaker Profile
The SGS38397 features a Wide flute geometry with optimized helix for chip flow specifically engineered for 2-flute corner radius endmill geometry. This profile ensures optimal chip formation and evacuation across the recommended application range.
| Chipbreaker Parameter | Value | Function |
|---|---|---|
| Rake Angle | +6° | Reduces cutting force and heat generation |
| Relief Angle | 8° | Minimizes flank wear and friction |
| Chip Pocket Depth | 0.1500"" | Controls chip curl and breakage |
| Edge Preparation | T-land + hone | Enhances edge stability and finish |
| Flute Spacing | Equal | Reduces chatter and harmonic vibration |
Recommended Applications & Workpiece Materials
| Material Category | Examples | Machinability | Recommended Grade |
|---|---|---|---|
| Carbon & Alloy Steels | 1045, 4140, 4340, A2, D2 | Excellent | TA, TA WF |
| Stainless Steels | 304, 316, 17-4PH, 440C | Excellent | TA, TX |
| Cast Irons | Gray CI, Ductile Iron, Ni-Resist | Excellent | TA, TA WF |
| Hardened Steels | H13, M2, S7, 52-62 HRC | Good | TX |
| Non-Ferrous Metals | Aluminum, Brass, Copper | Excellent | TA |
| Superalloys | Inconel 718, Hastelloy, Ti-6Al-4V | Good | TX |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Slotting (Axial Depth = 1×D) | Recommended | Optimal chip evacuation with 2 flutes |
| Profiling (Radial Depth < 0.5×D) | Recommended | Excellent surface finish capability |
| Pocketing / Cavity Milling | Recommended | Use trochoidal path for best results |
| Plunge Milling | Conditional | Reduce feed by 30% for entry |
| 3D Contouring / Finishing | Recommended | Corner radius ideal for fillets |
| High-Speed Machining (HSM) | Recommended | TX grade preferred for >50 HRC |
| Trochoidal Milling | Recommended | Maximize tool life with adaptive paths |
Recommended Cutting Conditions
The following parameters are starting recommendations. Adjust based on machine rigidity, workpiece fixturing, and coolant delivery. Values shown for TA WF grade.
| Workpiece Material | Cutting Speed Vc (m/min) | Feed per Tooth fz (mm) | Axial Depth ap (×D) | Radial Depth ae (×D) |
|---|---|---|---|---|
| Carbon Steel (<30 HRC) | 170-240 | 0.03-0.08 | 1.0 - 2.0 | 0.05 - 0.20 |
| Stainless Steel (304/316) | 130-170 | 0.02-0.06 | 1.0 - 1.5 | 0.05 - 0.15 |
| Aluminum Alloy | 400-560 | 0.05-0.12 | 1.5 - 3.0 | 0.10 - 0.30 |
| Gray / Ductile Cast Iron | 150-200 | 0.04-0.10 | 1.0 - 2.0 | 
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