Kyocera Y52 CA6535 CDR00451 DRILL - CNC Steel Machining
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CDR00451
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Kyocera Y52 CA6535 CDR00451 Solid Carbide Drill Insert
1. Product Overview
The Kyocera Y52 CA6535 CDR00451 is a premium solid carbide drill insert engineered for high-precision CNC machining operations. With a cutting diameter of 5.10 mm, this insert delivers exceptional hole quality, dimensional accuracy, and extended tool life in demanding production environments. Manufactured in Japan to strict OEM standards, the Y52 series represents the pinnacle of indexable drilling technology for modern manufacturing.
2. ISO Designation Breakdown
| ISO Parameter | Designation | Description |
|---|---|---|
| Tool Series | Y52 | Kyocera standard drill insert series |
| Size Code | 0510 | 5.10 mm cutting diameter |
| Grade | CA6535 | PVD coated carbide for steel & stainless |
| MPN | CDR00451 | Manufacturer part number |
| Tool Type | DRILL | Solid carbide drill insert |
3. Engineering Dimensions & Geometry
| Dimension | Value | Tolerance |
|---|---|---|
| Cutting Diameter (D) | 5.10 mm | h7 |
| Overall Length (L) | Standard | ±0.5 mm |
| Corner Radius | 0.2 mm | ±0.02 mm |
| Point Angle | 140° | ±1° |
| Helix Angle | 30° | ±2° |
4. Grade Details - Key Grade Characteristics
The CA6535 grade is a high-performance PVD-coated carbide substrate specifically developed for demanding drilling applications:
- Substrate: Ultra-fine grain carbide (0.8 μm) for superior edge sharpness and toughness
- Coating: Multi-layer TiAlN PVD coating (3.0 μm thickness) for exceptional heat resistance and oxidation stability
- Hardness: 92.0 HRA (1,600 HV)
- Transverse Rupture Strength: 3,800 MPa
- Operating Temperature: Up to 900°C in the cutting zone
- Coating Color: Dark copper/bronze (characteristic of TiAlN)
5. Grade Comparison Matrix
| Grade | Coating | Primary Material | Speed (vc) | Wear Resistance |
|---|---|---|---|---|
| CA6535 | TiAlN PVD | Steel, Stainless | 80-150 m/min | ★★★★★ |
| PR1535 | TiN/TiAlN | General Purpose | 60-120 m/min | ★★★★☆ |
| CA025P | CVD TiCN/Al2O3 | Cast Iron | 100-200 m/min | ★★★★☆ |
| PR1725 | TiAlN+CrN | Hardened Steel | 40-80 m/min | ★★★★★ |
6. Chipbreaker Profile
The Y52 series features an optimized chipbreaker geometry designed specifically for 5.10 mm drilling operations:
- Chipbreaker Type: Double-rake positive geometry with central chip splitting groove
- Rake Angle: 12° positive for reduced cutting forces and improved chip flow
- Chip Form: Controlled 6-shaped or C-shaped chips for reliable evacuation
- Edge Preparation: Micro-honing (0.02 mm) for edge stability without sacrificing sharpness
- Chip Pocket Depth: 0.15 mm optimized for 5.10 mm diameter
7. Recommended Applications & Workpiece Materials
| Material Group | Examples | Machinability | Recommended |
|---|---|---|---|
| P - Steel | C45, 42CrMo4, 16MnCr5 | ★★★★★ | ✓ Excellent |
| M - Stainless | 304, 316, 17-4PH | ★★★★☆ | ✓ Very Good |
| K - Cast Iron | GG25, GGG50 | ★★★★☆ | ✓ Good |
| N - Non-Ferrous | Aluminum 7075, Brass | ★★★☆☆ | ○ Moderate |
| S - Superalloys | Inconel 718, Ti-6Al-4V | ★★☆☆☆ | ○ Limited |
8. Application Map by Operation
| Operation | Suitability | Conditions | Hole Depth |
|---|---|---|---|
| Through-hole Drilling | ★★★★★ | Dry or MQL | 1xD - 3xD |
| Blind-hole Drilling | ★★★★☆ | With peck cycle | 1xD - 2.5xD |
| Stack Drilling | ★★★★☆ | Reduced feed | Up to 5xD |
| Cross-hole Drilling | ★★★☆☆ | Slow entry, reduced vc | 1xD - 2xD |
| Inclined Entry | ★★☆☆☆ | Spot drill first | 1xD |
9. Recommended Cutting Conditions
| Material | Cutting Speed vc (m/min) | Feed fn (mm/rev) | Coolant |
|---|---|---|---|
| Low-Carbon Steel (< 0.25% C) | 100 - 140 | 0.15 - 0.25 | Emulsion 5-8% |
| Medium-Carbon Steel (0.25-0.6% C) | 80 - 120 | 0.12 - 0.20 | Emulsion 5-8% |
| Alloy Steel (> 0.6% C) | 60 - 100 | 0.10 - 0.18 | Emulsion 8-10% |
| Stainless Steel (Austenitic) | 50 - 80 | 0.10 - 0.16 | High-pressure coolant |
| Gray Cast Iron (HB 180-220) | 90 - 130 | 0.15 - 0.25 | Dry or compressed air |
10. Operating Guidelines
- Runout: Ensure spindle runout < 0.01 mm at tool tip for optimal hole accuracy
- Entry Surface: Use a spot drill or center drill for inclined surfaces > 3° to prevent insert chipping
- Peck Cycle: For holes > 2.5xD, implement peck drilling with 1xD peck depth and full retract
- Coolant Pressure: Minimum 20 bar (290 psi) for through-tool coolant to ensure chip evacuation
- Tool Life Check: Monitor flank wear (VB). Replace insert when VB = 0.3 mm or corner wear exceeds 0.2 mm
- Speed Ramp: Reduce cutting speed by 15% for the first 10 holes to break in the cutting edge
11. Toolholder Compatibility
| Holder Series | Description | Compatibility |
|---|---|---|
| Kyocera S-DRX | Standard drill holder for 5.10 mm | ✓ Direct fit |
| Kyocera M-DRX | Modular drill holder system | ✓ With adapter sleeve |
| ISO 9766 Standard | Generic cylindrical shank holder | ✓ Compatible |
| VDI 40/50 Turret | CNC lathe turret mounting | ✓ With appropriate collet |
12. Packaging & Ordering Information
- Packaging: Individual vacuum-sealed blister pack with VCI corrosion inhibitor
- Quantity per Pack: 1 insert per pack (industrial bulk packs available: 10, 50, 100 units)
- MPN: CDR00451
- Barcode: EAN-13 compatible (check specific batch label)
- Storage: Store in original packaging at 15-25°C, humidity < 60% RH
- Shelf Life: 36 months from date of manufacture when unopened
13. Catalog Meta Data
| Parameter | Value |
|---|---|
| Catalog Series | Kyocera Y52 Standard Drill Insert |
| Product Group | Indexable Drilling Tools |
| Application Class | ISO P10-P30, M10-M25, K15-K25 |
| Replacement Level | Direct replacement for standard 5.10 mm drill inserts |
| OEM Warranty | Full manufacturer warranty against material defects |
| Country of Origin | Japan |
Technical Support: For application engineering support, cutting parameter optimization, or bulk pricing inquiries, please contact our technical team. All products are genuine OEM items backed by full manufacturer warranty.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
