Kyocera XPMT15T304PR1535 PR1535
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- Stock: In Stock
- Model: PR1535
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: 8860753
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1. Product Overview
The Kyocera XPMT15T304PR1535 PR1535 is a high-performance indexable milling insert from Kyocera (Japan) for CNC machining centers. The XPMT geometry family (Special milling, 11° clearance) with 15.0 mm cutting edge and 3.97 mm thickness delivers low cutting resistance with strong edge security, enabling high table feeds at consistent tool life. Precision-sintered and edge-inspected under ISO 9001 control, each insert seats with pocket-level repeatability for balanced multi-edge cutting.
Grade PR1535 is a Kyocera PVD milling grade with MEGACOAT NANO PLUS, rated at HV 3,300 surface hardness and oxidation stability to 1,050°C. In its P25–P40 / M25–M40 / K25–K40 window it is built for heavy interrupted cutting & unstable setups; maximum toughness for milling, drilling and turning. Recommended workpiece groups: Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Heat-Resistant Alloy.
On steel, program this insert around Vc 128–184 m/min with fz 0.072–0.156 mm/tooth; on a Ø63 mm × 6-tooth cutter that is roughly 808 RPM and 582 mm/min table feed. For stainless and HRSA use the dedicated parameter rows in Section 11 with reduced fz and continuous coolant.
2. Engineering Quick Reference
| Parameter | Specification |
|---|---|
| Full Product Name | Kyocera XPMT15T304PR1535 PR1535 |
| Ordering Code | XPMT15T304 |
| Grade | PR1535 |
| Insert Family | XPMT |
| Shape | Special milling |
| Cutting Edge | 15.0 mm |
| Thickness | 3.97 mm |
| Corner Radius | 0.4 mm |
3. ISO Designation — Complete Breakdown
| ISO Position | Code | Decoded Meaning |
|---|---|---|
| Insert Shape | X | Special milling |
| Clearance Angle | P | 11° |
| Tolerance Class | M | Sintered/molded general class; most common for general machining |
| Fixing | T | With hole, one countersunk face — screw mounting |
| Size Code | 15 | 15.0 mm |
| Thickness | T3 | 3.97 mm |
| Corner / Nose | 04 | 0.4 mm |
4. Insert Geometry & Engineering Dimensions
| Parameter | Specification |
|---|---|
| Insert Family | XPMT |
| Shape | Special milling |
| Cutting Edge Length | 15.0 mm |
| Thickness | 3.97 mm |
| Corner Radius | 0.4 mm |
| Clearance Angle | 11° |
| Mounting | Screw-clamp (Torx) |
| Screw Torque | 1.2–3.5 Nm (size dependent) |
| Geometry Tolerance | ±0.013–0.025 mm on I.C. |
5. Grade Technology
| Parameter | Specification |
|---|---|
| Grade | PR1535 |
| Family | PVD |
| Coating | MEGACOAT NANO PLUS |
| Surface Hardness | HV 3,300 |
| TRS | 3,800 MPa |
| Heat Resistance | 1,050°C |
| ISO Range | P25–P40 / M25–M40 / K25–K40 |
| Primary Materials | Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Heat-Resistant Alloy |
6. Grade Application Range by ISO Material Group
| ISO Group | Suitability | Note |
|---|---|---|
| P – Steel | Excellent | First-choice application group |
| M – Stainless Steel | Very Good | Fully supported application group |
| K – Cast Iron | Very Good | Fully supported application group |
| N – Non-Ferrous | Not Recommended | Outside grade application window |
| S – HRSA / Titanium | Not Recommended | Outside grade application window |
| H – Hardened Steel | Not Recommended | Outside grade application window |
7. Chipbreaker & Edge Geometry
Standard: Milling-optimized 3D chipbreaker for stable chip evacuation at high table feeds.
8. Recommended Workpiece Materials
Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Heat-Resistant Alloy.
9. Milling Operation Capability Map
| Milling Operation | Rating | Notes |
|---|---|---|
| Face Milling | Excellent | Primary application |
| Shoulder Milling (90°) | Very Good | Check corner geometry |
| Pocket / Cavity Milling | Very Good | Helical ramp entry recommended |
| Slot Milling | Good | Reduce fz 15% in full-slot |
| Ramp Milling | Good | Max ramp angle per cutter spec |
| Plunge Milling | Fair | Only with plunge-capable cutter body |
10. Recommended Cutting Conditions — by Material
| Workpiece Material | Vc (m/min) | fz (mm/tooth) | Axial Depth ap | Coolant |
|---|---|---|---|---|
| Carbon Steel (S45C/C45, HB 180) | 128–184 | 0.072–0.156 | ≤ 0.5 × edge length | Wet / air blast |
| Alloy Steel (SCM440/4140, HB 280) | 128–184 | 0.072–0.156 | ≤ 0.5 × edge length | Wet / air blast |
| Stainless Steel (SUS304/1.4301) | 96–138 | 0.06–0.13 | ≤ 0.5 × edge length | Wet / air blast |
| Gray Cast Iron (FC250/GG25) | 120–172 | 0.084–0.182 | ≤ 0.5 × edge length | Dry / air blast |
| Nodular Cast Iron (FCD450) | 120–172 | 0.084–0.182 | ≤ 0.5 × edge length | Dry / air blast |
| Aluminum Alloy (A6061-T6) | 280–402 | 0.09–0.195 | ≤ 0.5 × edge length | Wet / air blast |
| Heat-Resistant Alloy (Inconel 718) | 32–46 | 0.048–0.104 | ≤ 0.5 × edge length | Wet / air blast |
| Titanium Alloy (Ti-6Al-4V) | 32–46 | 0.048–0.104 | ≤ 0.5 × edge length | Wet / air blast |
11. RPM & Feed-Rate Examples by Cutter Diameter
| Cutter Body (example) | RPM @ Vc 160 m/min | Table Feed vf (mm/min) | Feed per Rev (mm) |
|---|---|---|---|
| Ø25 mm × 3T | 2,037 | 733 | 0.36 |
| Ø32 mm × 4T | 1,591 | 763 | 0.48 |
| Ø40 mm × 4T | 1,273 | 611 | 0.48 |
| Ø50 mm × 5T | 1,018 | 610 | 0.6 |
| Ø63 mm × 6T | 808 | 581 | 0.72 |
| Ø80 mm × 7T | 636 | 534 | 0.84 |
| Ø100 mm × 8T | 509 | 488 | 0.96 |
| Ø125 mm × 10T | 407 | 488 | 1.2 |
Formula: vf = fz × z × n = 0.12 × z × n. Values use the PVD-class steel parameters of this insert's grade; scale with the material factors in the cutting-condition table above.
12. Cutting Conditions — by Operation
| Operation | fz factor | ae (radial) | ap (axial) |
|---|---|---|---|
| Finishing (Ra 0.8–1.6 µm) | × 0.5–0.7 | 0.3–0.5 × Dc | 0.2–1.0 mm |
| Medium | × 1.0 | 0.5–0.7 × Dc | 1.0–3.0 mm |
| Roughing | × 1.2–1.5 | 0.6–0.8 × Dc | 2.0–5.0 mm |
Note: fz values are per-tooth. Program feed vf = fz × z × n. For thin-wall or low-rigidity setups reduce ae before reducing fz.
13. Wear Limits & Edge Management
| Criterion | Limit | Action |
|---|---|---|
| Flank wear VB | 0.30 mm | Index insert |
| Chipping | Micro-fractures at edge | Tougher grade / reduce fz |
| Cratering | 0.10 mm depth | Reduce Vc; improve coolant |
14. Cutter Body Compatibility
| Cutter Body Requirement | Specification |
|---|---|
| Seat accuracy | Pocket runout ≤ 0.02 mm; seat flatness ≤ 0.01 mm |
| Clamping | Torx screw, torque per size (1.2–3.5 Nm); replace screw when worn |
| Cutter runout | Total indicator runout ≤ 0.03 mm for finishing |
| Insert arrangement | Uniform pitch; distribute wear evenly around the cutter |
| Compatibility | Match insert size & thickness to the cutter pocket designation |
15. Operating Guidelines
- Clean pockets before mounting; verify full seat contact
- Tighten Torx screws with a calibrated torque wrench
- Prefer climb milling for finishing; conventional for heavy scale or interruptions
- Use air blast or MQL for cast iron; emulsion for steel & stainless
- Index all inserts at consistent wear to keep the cutter balanced
- Avoid re-cutting chips in pocket milling — use air blast to clear the cavity
16. Quality Assurance
| Quality Attribute | Specification |
|---|---|
| Manufacturing Standard | ISO 9001:2015 certified Kyocera production, Japan |
| Dimensional Inspection | 100% inspection with CMM-class tolerance control |
| Edge Inspection | Microscopic cutting-edge inspection on every piece |
| Traceability | Laser-marked lot code on packaging; full batch traceability |
| Country of Origin | Japan |
17. Packaging & Ordering
| Parameter | Specification |
|---|---|
| Manufacturer Part Number | See product name |
| Ordering Code | XPMT15T304 |
| Standard Packaging | 10 inserts per box |
| Minimum Order Quantity | 1 box (10 pcs) |
| Stock Status | In stock — ships within 1–3 business days |
| Warranty | 90-day manufacturing-defect warranty |
18. Catalog Meta Data
| Parameter | Specification |
|---|---|
| Brand | Kyocera |
| Product Type | Indexable Milling Insert |
| Full Product Name | Kyocera XPMT15T304PR1535 PR1535 |
| ISO Code | XPMT15T304 |
| Shape | Special milling |
| Grade | PR1535 |
| Origin | Japan |
19. Frequently Asked Questions
Q: Which cutter bodies accept the XPMT15T304?
A: Any Kyocera or ISO cutter whose pocket designation matches this insert's size and thickness — see Section 14 requirements and match the seat exactly.
Q: What feed per tooth should I start with on XPMT15T304?
A: Start at fz ≈ 0.096 mm/tooth on steel and adjust within the 0.072–0.156 mm/tooth window per material.
Q: Can the XPMT15T304 run dry?
A: On cast iron yes (air blast); on steel and stainless use emulsion or MQL — see the coolant column in Section 11.
Q: How do I calculate table feed for the XPMT15T304?
A: vf = fz × z × n. The worked examples in Section 12 cover Ø25–Ø125 cutters at this grade's steel parameters.
Q: When do I index the XPMT15T304?
A: At VB = 0.30 mm flank wear, or immediately if edge chipping appears — index all pockets together for balanced cutting.
20. Engineering Support
Free application-engineering support from Kyotow.com: grade selection, feed/speed optimization and cutter matching.
Why Buy from Kyotow.com? 100% genuine OEM Kyocera cutting tools sourced through authorized channels. Full manufacturer warranty & batch traceability. Fast worldwide shipping with tracked delivery. Free engineering support for cutting parameter selection, grade choice and application troubleshooting.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
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All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
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Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
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