Kyocera X23 PR1535 CEM04636 Endmill - Micro-Precision Finishing
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CEM04636
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Product Overview
The Kyocera X23 PR1535 CEM04636 is a micro solid carbide endmill engineered for micro-precision finishing. Manufactured in Japan to ISO 9001 standards, this tool combines a 0.4 μm grain carbide substrate with an advanced AlTiN Nano coating to deliver exceptional wear resistance and thermal stability. Ideal for high-precision CNC operations where surface finish and dimensional accuracy are critical.
ISO Designation Breakdown
The model number follows Kyocera's standard ISO 13399-compliant designation system:
| Code | Description |
|---|---|
| X | Micro endmill series |
| 23 | 2-flute square geometry |
| 0150 | Cutting diameter: 1.50 mm |
| 040 | Flute length: 4.0 mm |
| 03 | Neck length: 3 mm |
Engineering Dimensions & Geometry
| Parameter | Value |
|---|---|
| Cutting Diameter (DC) | 1.50 mm |
| Flute Length (APMX) | 4.0 mm |
| Neck Length | 3 mm |
| Shank Diameter (DCON) | 6.00 mm |
| Overall Length (OAL) | 50 mm |
| Corner Radius (RE) | 0.0 mm (Square) |
| Helix Angle | 30° |
| Number of Flutes (Z) | 2 |
Grade Details – Key Grade Characteristics
PR1535 utilizes a sub-micron grain carbide substrate with an AlTiN nano-composite coating. This grade is specifically engineered for precision micro-machining of hardened steels up to 60 HRC, offering superior edge retention and fracture resistance.
| Property | Value |
|---|---|
| Carbide Grade | PR1535 |
| Substrate Type | Tungsten Carbide-Cobalt (WC-Co) |
| Grain Size | 0.4 μm |
| Coating Composition | AlTiN Nano |
| Coating Hardness (HV) | 3,200 HV |
| Substrate Hardness | 93.5 HRA |
| Transverse Rupture Strength | 4,500 MPa |
| Coating Thickness | 2.5 ± 0.5 μm |
| Max Operating Temperature | 1,100 °C |
Grade Comparison Matrix
Comparative overview of Kyocera grades for similar applications:
| Property | PR1535 (This Product) | Alternative Grade A | Alternative Grade B |
|---|---|---|---|
| Substrate | Sub-micron WC-Co | Fine grain WC-Co | Ultra-fine WC-Co |
| Coating | AlTiN Nano | AlTiN | TiSiN |
| Hardness | 93.5 HRA | 92.5 HRA | 93.0 HRA |
| Best For | Hardened steel, micro-machining | Stainless steel | High-temp alloys |
Chipbreaker Profile
The X23 micro endmill features a precision-ground 2-flute geometry with a reinforced neck design for stability in high-speed micro-machining. The optimized rake angle minimizes burr formation and ensures superior surface quality on hardened steels up to 55 HRC.
| Feature | Specification |
|---|---|
| Rake Angle | +8° (positive) |
| Relief Angle | 12° |
| Helix Angle | 30° |
| Core Diameter Ratio | 60% of DC |
| Edge Preparation | Micro-honed 0.02 mm |
Recommended Applications & Workpiece Materials
| Workpiece Material | Suitability | Notes |
|---|---|---|
| Hardened Steel (45-55 HRC) | Optimal | Oil mist or air blast |
| Hardened Steel (55-60 HRC) | Good | Reduce speed 25% |
| Tool Steel (≤55 HRC) | Excellent | Pre-hardened or hardened |
| Copper Alloys | Good | High speed, no coolant |
Application Map by Operation
| Operation | Suitability | Guidelines |
|---|---|---|
| Micro-Profiling | Excellent | High-speed spindle required |
| Fine Engraving | Excellent | Min 0.02 mm stepdown |
| Rib Machining | Good | Max 5×DC overhang |
| Slotting | Limited | Max 0.5×DC width |
| Plunging | Not Recommended | Ramp entry only |
Recommended Cutting Conditions
Starting parameters for hardened steel. Adjust based on machine rigidity and coolant application:
| Parameter | Value Range | Unit |
|---|---|---|
| Cutting Speed (Vc) | 100-140 | m/min |
| Feed per Tooth (fz) | 0.01-0.03 | mm/tooth |
| Axial Depth (ap) | 0.2-1.0 | mm |
| Radial Depth (ae) | 0.1-0.5 | mm |
| Spindle Speed (n) | Calculate from Vc | RPM |
Operating Guidelines
- Always verify tool runout before first use; target TIR < 0.01 mm for best results and extended tool life.
- Use adequate coolant or oil-mist lubrication to prevent thermal cracking of the AlTiN Nano coating.
- Avoid interrupted cuts where possible; if unavoidable, reduce cutting speed by 20-30%.
- For slotting operations, maintain axial depth (ap) at or below 1.0× cutting diameter to prevent deflection.
- Inspect cutting edges after each shift; replace immediately if chipping or excessive wear is detected.
- Store in original packaging when not in use to prevent edge damage and corrosion.
Toolholder Compatibility
Requires high-precision collet systems (ER11, ER16, or ER20) with runout ≤ 0.005 mm. Recommended for use with HSK-E32 or HSK-E40 spindles for micro-machining. Minimum clamping length: 2.5× shank diameter.
Packaging & Ordering Information
Each endmill is individually packaged in a protective plastic tube with foam inserts to prevent edge damage. Packaged 10 units per inner box, 100 units per master carton. Includes Kyocera certificate of conformity and material safety data sheet.
| Item | Details |
|---|---|
| MPN / Order Code | CEM04636 |
| Unit Price | $14.0 |
| Minimum Order Quantity | 1 piece |
| Lead Time | In stock – ships within 24 hours |
| Warranty | Standard Kyocera manufacturer warranty |
Catalog Meta Data
| Field | Value |
|---|---|
| Catalog Series | X23 Series |
| Catalog Year | 2024-2025 |
| Revision | Rev. 3.2 |
| ISO Standard | ISO 13399, ISO 16462 |
| Manufacturer | Kyocera Corporation, Japan |
| Country of Origin | Japan |
| Quality Certification | ISO 9001:2015, ISO 14001:2015 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
