Kyocera WNMG080412WQ CA510 TAA08542 Insert - CNC Wiper Finishing
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。
- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA08542
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
1. Product Overview
The Kyocera WNMG080412WQ CA510 (TAA08542) is a premium indexable carbide turning insert engineered for precision CNC machining operations. This insert combines a micro-grain carbide substrate with an advanced PVD TiAlN coating, delivering exceptional wear resistance and thermal stability. The WQ chipbreaker geometry is specifically designed for Wiper / High-Feed, offering optimized chip control and surface finish quality.
With an 1.2 mm nose radius and ISO-standard WNMG dimensions, this insert is compatible with a wide range of external and internal turning toolholders, making it a versatile choice for modern manufacturing environments.
2. ISO Designation Breakdown
| Position | Code | Description |
|---|---|---|
| Shape | W | 80° Trigon (Rhombic) |
| Clearance Angle | N | 0° (Neutral) |
| Tolerance Class | M | ±0.08 mm (Class M) |
| Hole / Chipbreaker | G | With cylindrical hole + double-sided chipbreaker groove |
| Size (Inscribed Circle) | 08 | 08 (Standard, ~12.7 mm inscribed circle) |
| Thickness | 04 | 4.76 mm |
| Nose Radius | 12 | 1.2 mm |
| Chipbreaker | WQ | Wiper / High-Feed Profile |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle Diameter (IC) | ~12.7 mm (Size 08) | ±0.08 mm |
| Insert Thickness (S) | 4.76 mm | ±0.025 mm |
| Nose Radius (rε) | 1.2 mm | ±0.05 mm |
| Corner Angle | 80° | ±0.5° |
| Relief Angle | 0° (Neutral) | ±0.5° |
| Hole Diameter | 5.16 mm (Standard WNMG) | +0.05 / -0.00 mm |
| Overall Length (L) | ~15.5 mm | ±0.08 mm |
| Chipbreaker Groove Width | Optimized for Wiper / High-Feed | — |
4. Grade Details – Key Grade Characteristics
Grade CA510 is a high-performance PVD-coated grade developed for medium to high-speed machining of steel, stainless steel, and cast iron. The substrate features a micro-grain tungsten carbide structure with 10% cobalt binder, providing an optimal balance of hardness and toughness.
- Substrate: Micro-grain tungsten carbide (WC-Co) with 10% cobalt binder
- Coating: PVD multi-layer TiAlN coating (Gold-colored)
- Hardness: HRA 91.5
- Transverse Rupture Strength: ≥ 2,800 MPa
- Thermal Conductivity: 58 W/m·K
- Coating Hardness: HV 3,200
- Max Operating Temperature: 900°C
Key Performance Characteristics:
- Excellent wear resistance at medium to high cutting speeds
- High thermal stability for dry and wet machining environments
- Strong adhesion between substrate and coating layers
- Good balance between toughness and hardness
- Superior crater wear resistance in steel machining
5. Grade Comparison Matrix
| Grade | Coating | ISO Range | Best For | Speed Capability |
|---|---|---|---|---|
| CA510 | PVD TiAlN | P10–P20 / M10–M20 | General steel, stainless | Medium–High |
| CA511 | PVD TiAlN+ | P15–P25 | Higher speed steel | High |
| CA515 | PVD AlTiN | P20–P30 / M20 | Tougher applications | Medium |
| CA520 | CVD TiC-TiN-Al₂O₃ | P30–P40 | Heavy roughing | Low–Medium |
| CA530 | CVD Multi-layer | P40–P50 | Cast iron, interrupted | Low |
6. Chipbreaker Profile
WQ Chipbreaker – Wiper / High-Feed
Flat wiper land for improved surface generation
- Profile: Wiper geometry with parallel land design
- Key Feature: Wiper land reduces feed marks by 50%
- Surface Finish Capability: Exceptional surface finish at elevated feeds
- Recommended Depth of Cut: 0.2 – 2.5 mm
- Recommended Feed Rate: 0.15 – 0.50 mm/rev (high feed capable)
7. Recommended Applications & Workpiece Materials
The WQ chipbreaker on grade CA510 is optimized for the following materials and applications:
| Material Group | Examples | Hardness Range | Machinability |
|---|---|---|---|
| Carbon steel | C35, C45, 1045, 1050 | < 250 HB | Excellent |
| Alloy steel | 4140, 4340, 42CrMo4 | 250–350 HB | Very Good |
| Stainless steel | 304, 316, 17-4PH | 150–300 HB | Good |
| Titanium alloys | Ti-6Al-4V, Ti-5Al-2.5Sn | 300–380 HB | Moderate |
8. Application Map by Operation
| Operation | Suitability | Depth of Cut (ap) | Feed (fn) | Notes |
|---|---|---|---|---|
| External Turning | ★★★★★ | 0.2 – 2.5 mm | 0.15 – 0.50 mm/rev | Primary application |
| Internal Boring | ★★★★☆ | Reduce by 20% | Reduce by 15% | Check holder overhang |
| Face Turning | ★★★★★ | 0.2 – 2.5 mm | 0.15 – 0.50 mm/rev | Excellent chip control |
| Profiling / Contouring | ★★★★☆ | ≤ 50% of max | ≤ 70% of max | Watch nose radius engagement |
| Grooving (Plunge) | ★★★☆☆ | ≤ 1× nose radius | 0.05–0.15 mm/rev | Limited by insert width |
9. Recommended Cutting Conditions
Parameters below are starting recommendations for stable setups with runout < 0.01 mm. Adjust based on machine rigidity, workpiece fixturing, and desired tool life.
| Workpiece Material | Cutting Speed Vc | Depth of Cut ap | Feed fn | Coolant |
|---|---|---|---|---|
| Carbon / Alloy Steel | 180 – 260 m/min | 0.2 – 2.5 mm | 0.15 – 0.50 mm/rev | Wet / MQL recommended |
| Stainless Steel | 130 – 190 m/min | 0.2 – 2.5 mm | 0.15 – 0.50 mm/rev | Wet / MQL recommended |
| Cast Iron | 160 – 230 m/min | 0.2 – 2.5 mm | 0.15 – 0.50 mm/rev | Wet / MQL recommended |
Note: Reduce speeds by 15–20% for interrupted cuts or poor machine rigidity. Increase by 10% for stable, high-rigidity CNC centers.
10. Operating Guidelines
- Insert Inspection: Verify cutting edge integrity before mounting. Discard inserts with micro-chips or coating delamination.
- Toolholder Selection: Use precision-ground holders (runout < 0.01 mm) to maximize insert life and surface finish.
- Cutting Fluid: Wet / MQL recommended. Ensure coolant concentration 5–8% for emulsion systems.
- Entry Strategy: Use ramp entry or rounded corner approach; avoid direct plunge into solid material.
- Speed Ramp: Start at 70% of recommended Vc for the first 5 minutes, then increase to optimal range.
- Chip Management: Verify chip curling and breakage. Long chips indicate insufficient feed or worn insert.
- Tool Life Monitoring: Track flank wear (VB). Replace when VB ≥ 0.3 mm or when surface finish degrades.
- Storage: Keep inserts in original packaging at 15–25°C, humidity < 60%. Avoid direct sunlight.
11. Toolholder Compatibility
The WNMG08 series requires holders with 80° trigon seating and appropriate clamping mechanisms. Below are compatible Kyocera and industry-standard holder families:
| Holder Series | Insert Size | Clamping | Application |
|---|---|---|---|
| MWLNR / MWLNL | 08 (WN..08..) | Lever lock | External turning, general |
| PWLNR / PWLNL | 08 | Pin lock | External heavy-duty |
| MWENN | 08 | Screw clamp | External finishing |
| CSDNN | 08 | Double clamp | Internal boring bars |
Mounting Notes: Ensure the insert seat is clean and free of burrs. Torque clamping screws to 2.5–3.0 N·m. Use a torque wrench for repeatable clamping force. Verify insert seating with a dial indicator before first cut.
12. Packaging & Ordering Information
| Packaging Unit | Quantity | Labeling | Storage |
|---|---|---|---|
| Retail Box | 10 inserts | Kyocera hologram + barcode | Dry, <25°C, humidity <60% |
| Bulk Pack | 100 inserts | Batch code, ISO spec | Original sealed packaging |
| Individual | 1 insert | Laser-marked code | Anti-corrosion oil coating |
Ordering Reference: When ordering, specify the full Kyocera part number TAA08542 (Model: WNMG080412WQ, Grade: CA510). Minimum order quantity: 10 pieces (1 box). Bulk pricing available for quantities ≥ 100 pieces. Lead time for standard items: 2–5 business days.
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Manufacturer Part Number (MPN) | TAA08542 |
| Kyocera Catalog Series | WNMG-CA510 Standard Line |
| ISO 1832 Classification | WNMG 08 (Standard, ~12.7 mm inscribed circle) 4.76 mm 1.2 mm WQ |
| ECCN Classification | 1A002 (General industrial cutting tools) |
| RoHS Compliance | Yes – Lead-free, REACH compliant |
| Country of Manufacture | Japan |
| Warranty | 12 months against manufacturing defects |
| Lot Traceability | Laser-etched batch code on insert face |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
