Kyocera WNMG080412PS CA525 TAC08552 Light-to-Medium

Name: Kyocera WNMG080412PS CA525 TAC08552 Light-to-Medium
Brand: Kyocera
Price: 3.59 USD
Availability: InStock

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Kyocera WNMG080412PS CA525 TAC08552 Light-to-Medium

$3.59 USD

$5.99 USD

1 or more $3.59 USD

Stock: In Stock
Model: CA525
Weight: 0.10kg
Manufactured: In Japan
Ships: Worldwide
Item Code: TAC08552

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This product has a minimum quantity of 10

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1. Product Overview

The WNMG080412PS is a premium-grade indexable carbide turning insert manufactured by Kyocera Corporation under the CA525 CVD-coated grade designation. Engineered for semi-finishing and medium turning, this insert delivers exceptional dimensional stability, superior surface finish quality, and extended edge life in demanding CNC turning environments.

With its 80° rhombic (WNMG) negative geometry and precision-ground cutting edges, the WNMG080412PS is the insert of choice for machinists seeking reliability and repeatability in high-volume production settings.

2. ISO Designation Breakdown

ISO Code Segment	Parameter	Specification
W	Insert Shape	80° Rhombic (Trigonometric)
N	Clearance Angle	0° (Negative Insert)
M	Tolerance Class	M-class (±0.05mm inscribed circle)
G	Fixing & Chipbreaker	With cylindrical hole + countersink + chipbreaker
08	Inscribed Circle	12.7 mm (1/2 inch)
04	Insert Thickness	4.76mm
12	Nose Radius	1.2mm
PS	Chipbreaker Code	Light-to-Medium — Controlled chip flow for stable machining

3. Engineering Dimensions & Geometry

Dimension	Value	Notes
Inscribed Circle (IC)	12.70 mm	Standard WNMG08 size
Insert Thickness (S)	4.76mm	Provides rigidity for semi-finishing
Nose Radius (RE)	1.2mm	Optimized for surface finish and edge strength
Clearance Angle	0°	Negative rake; requires negative toolholder
Hole Diameter	5.16 mm	Standard clamping bore for M5 screw
Overall Length (L)	≈ 19.05 mm	Diagonal measurement for 80° rhombic

4. Grade Details — CA525 Key Characteristics

The CA525 grade is a high-performance CVD-coated carbide specifically developed for steel machining. Its multi-layer coating architecture combines a thick TiCN layer with an Al₂O₃ top coat, delivering outstanding wear resistance and thermal stability.

Substrate: Fine-grained tungsten carbide (WC-Co) with optimized cobalt content for toughness
Coating Structure: TiCN (interlayer) + Al₂O₃ (outer layer) + TiN (gold top layer for wear detection)
Color Code: Gold-yellow (TiN surface finish)
ISO Application Range: P15-P35 (Steel, cast steel, long-chipping materials)
Cutting Speed Capability: Up to 350 m/min in continuous cutting of carbon steel
Temperature Resistance: Effective up to 900°C at the cutting edge

5. Grade Comparison Matrix

Grade	Coating	Primary Material	Speed	Interruption
CA525	CVD TiCN+Al₂O₃	Steel, Cast Steel	Medium-High	Light to Moderate
CA530	CVD TiCN+Al₂O₃	Steel, Stainless	High	Continuous
CA535	CVD TiCN+Al₂O₃	Steel, Alloy Steel	Medium	Moderate
CA5515	PVD TiAlN	Steel, Hardened Steel	Very High	Light

6. Chipbreaker Profile — PS

The PS chipbreaker geometry on the WNMG080412PS is specifically engineered for Light-to-Medium applications. Controlled chip flow for stable machining.

Feature	Specification
Chipbreaker Type	Light-to-Medium
Rake Angle	Optimized for semi-finishing
Chip Curl Radius	Controlled short-to-medium curl
Groove Width	Matched to feed range 0.10-0.30 mm/rev
Edge Preparation	T-land or honed edge for stability

7. Recommended Applications & Workpiece Materials

The WNMG080412PS with CA525 grade is optimized for the following material groups and application scenarios:

Carbon Steels: C35, C45, C60, 1045, 1050 — excellent chip control and surface finish
Alloy Steels: 4140, 4340, 16MnCr5, 20MnCr5 — balanced wear and toughness
Tool Steels: H13, D2, O1 — moderate speed, high wear resistance
Cast Steels: GS-52, GS-60 — reliable performance in scaled surfaces
Stainless Steels (Limited): 304, 316L at reduced speeds with adequate coolant

8. Application Map by Operation

Operation	Suitability	Depth of Cut (ap)	Notes
External Turning	★★★★★ Excellent	0.3-2.5 mm	Primary application
Internal Turning	★★★★☆ Very Good	0.3-2.5 mm	Use with appropriate boring bar
Facing	★★★★☆ Very Good	Up to 2.5 mm	Stable chip evacuation
Profiling	★★★☆☆ Good	Light cuts	Radius-dependent corner fidelity
Grooving	★★☆☆☆ Limited	Not recommended	Use dedicated grooving inserts

9. Recommended Cutting Conditions

Parameters below are starting recommendations for continuous cutting of carbon steel (C45) using coolant. Adjust based on machine rigidity, workpiece condition, and desired tool life.

Parameter	Symbol	Recommended Range	Unit
Cutting Speed	Vc	160-280	m/min
Feed Rate	f	0.10-0.30	mm/rev
Depth of Cut	ap	0.3-2.5	mm
Coolant	—	Emulsion (5-8%) or neat oil	—
Tool Overhang	—	Minimum possible	mm

10. Operating Guidelines

Toolholder Selection: Use negative-type WNMG toolholders (e.g., DWLNR, MWLNR series) with 0° clearance and adequate rake angle for the operation.
Clamping Torque: Tighten the insert screw to 3.5–4.5 N·m. Over-tightening may distort the insert seat; under-tightening causes vibration.
Coolant Delivery: Direct high-pressure coolant to the cutting zone. For PS chipbreaker, aim at the chip groove to enhance chip breaking.
Edge Inspection: Check for flank wear (VB max 0.3 mm) and crater wear. Replace when surface finish degrades or cutting force increases audibly.
Entry Angle: Maintain a lead angle of 75°–95° for optimal chip control and reduced radial forces.
Workpiece Runout: Ensure runout is below 0.02 mm for precision applications to prevent chipping.

11. Toolholder Compatibility

The WNMG080412PS is compatible with standard ISO toolholders designed for WNMG 08 inserts. Recommended holder families include:

Holder Series	Style	Approach Angle	Use Case
DWLNR / DWLNL	External, 95°	95°	General external turning and facing
MWLNR / MWLNL	External, 95°	95°	Heavy-duty machining
PWLNR / PWLNL	External, 95°	95°	Precision finishing
EWLNR / EWLNL	Internal, 95°	95°	Boring and internal turning
SWLNR / SWLNL	External, 45°	45°	Profiling and facing

Note: Verify holder seat dimensions (IC 12.7 mm, thickness 4.76mm) before ordering. Use Kyocera genuine toolholders for best performance.

12. Packaging & Ordering Information

Item	Details
MPN (Manufacturer Part Number)	TAC08552
Standard Pack Quantity	10 inserts per plastic box
Packaging Type	Kyocera branded anti-static insert box with foam insert
Label Information	Grade, batch code, ISO code, quantity, barcode
Minimum Order Quantity	1 box (10 inserts)
Warranty	Full manufacturer warranty against material and coating defects

13. Catalog Meta Data

Meta Field	Value
Product Family	Kyocera Turning Inserts — WNMG Series
Grade Family	CA500 Series (CVD Coated for Steel)
Chipbreaker Family	PS — Light-to-Medium
ISO 1832 Classification	WNMG 08 04 12 PS — CA525
Application Group	P15–P35 / Steel Machining
Country of Manufacture	Japan
RoHS Compliance	Yes — compliant with EU Directive 2011/65/EU

Need application support? Contact our CNC tooling specialists for help selecting the right insert geometry, grade, and cutting parameters for your specific workpiece material and machine setup.

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Tags: WNMG080412PS , WNMG , 80-degree rhombic , negative insert , Kyocera , CA525 , PS , Light-to-Medium , nose-radius-1.2mm , thickness-4.76mm

Kyocera WNMG080412PS CA525 TAC08552 Light-to-Medium

International Shipping Note

1. Product Overview

2. ISO Designation Breakdown

3. Engineering Dimensions & Geometry

4. Grade Details — CA525 Key Characteristics

5. Grade Comparison Matrix

6. Chipbreaker Profile — PS

7. Recommended Applications & Workpiece Materials

8. Application Map by Operation

9. Recommended Cutting Conditions

10. Operating Guidelines

11. Toolholder Compatibility

12. Packaging & Ordering Information

13. Catalog Meta Data

Certificate of Authenticity

Shipping & Stock Information 発送・在庫情報

Product Images & Technical Accuracy 正確な製品情報

Refund & Cancellation Policy 返品・キャンセルポリシー

Payments & Security 安全な決済方法

Fast & Reliable Worldwide Shipping 国際スピード郵便

Direct Supply Chain Transparency サプライチェーンの透明性

Domestic Sourced

100% Genuine

No Regional Markups

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Customer Service