Kyocera WNMG080404WE CA525 TAC09110 Turning Insert
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- Stock: In Stock
- Model: CA525
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAC09110
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1. Product Overview
Designed for precision manufacturing, the WNMG080404WE CA525 combines advanced substrate technology with a multi-layer CVD coating. This insert is optimized for wide-edge semi-finishing of carbon and alloy steels, delivering consistent performance across high-volume production runs.
With an inscribed circle of 8 mm, thickness of 3.97 mm, and a 0.4 mm nose radius, this insert is dimensionally optimized for wide-edge semi-finishing. The Wide-Edge Semi-Finishing chipbreaker geometry ensures excellent chip evacuation and minimizes built-up edge formation.
2. ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1st Letter | W | Insert Shape: Trigon (80°) |
| 2nd Letter | N | Clearance Angle: 0° |
| 3rd Letter | M | Tolerance Class: Medium (±0.05mm) |
| 4th Letter | G | Fixing Hole: Cylindrical |
| 5-6 Digits | 08 | Inscribed Circle: 8 mm |
| 7-8 Digits | 04 | Thickness Code: 3.97 mm |
| 9-10 Digits | 04 | Nose Radius: 0.4 mm |
| Suffix | WE | Chipbreaker: Wide-Edge Semi-Finishing |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (IC) | 8 mm | ±0.05 mm |
| Insert Thickness (S) | 3.97 mm | ±0.05 mm |
| Nose Radius (rε) | 0.4 mm | ±0.05 mm |
| Clearance Angle | 0° | — |
| Inscribed Circle Tolerance | Medium (±0.05mm) | — |
| Hole Type | Cylindrical | — |
| Chipbreaker Style | Wide-Edge Semi-Finishing | — |
| Corner Configuration | Sharp / Ground | — |
4. Grade Details — Key Grade Characteristics
The CA525 grade is a CVD-coated cemented carbide specifically developed for steel machining (ISO P15–P35). It combines a tough WC-Co substrate with a multi-layer coating of TiCN, Al₂O₃, and TiN.
| Characteristic | Specification |
|---|---|
| Coating Technology | CVD (Chemical Vapor Deposition) |
| Coating Layers | TiCN (base) + Al₂O₃ (middle) + TiN (top) |
| Coating Color | Gold / Yellow |
| Substrate Hardness | HRA 91.5 |
| Transverse Rupture Strength | 2,450 MPa |
| Thermal Conductivity | 45 W/(m·K) |
| Coefficient of Thermal Expansion | 5.2 × 10⁻⁶ /K |
| Recommended Coolant | Wet or Dry (pressurized coolant preferred) |
5. Grade Comparison Matrix
| Grade | Coating | ISO Range | Speed | Wear Resistance | Toughness | Best For |
|---|---|---|---|---|---|---|
| CA525 | CVD TiCN+Al₂O₃+TiN | P15-P35 | ★★★★☆ | ★★★★★ | ★★★★☆ | Continuous steel turning |
| CA530 | CVD TiCN+Al₂O₃+TiN | P20-P40 | ★★★★☆ | ★★★★☆ | ★★★★★ | Interrupted steel cuts |
| CA5515 | CVD Thick Al₂O₃ | P05-P20 | ★★★★★ | ★★★★★ | ★★★☆☆ | High-speed finishing |
| CA650 | CVD TiCN+Al₂O₃ | P30-P50 | ★★★☆☆ | ★★★★☆ | ★★★★★ | Heavy roughing |
6. Chipbreaker Profile
The WE (Wide-Edge) chipbreaker features a robust edge geometry with a wide chip groove for semi-finishing operations. The stronger cutting edge handles light interrupted cuts while maintaining good chip control, making it suitable for shoulder turning and semi-finishing of steels (Ra 1.0–2.0 µm).
| Chipbreaker | Rake Angle | Groove Depth | Land Width | Best Feed Range | Best ap Range |
|---|---|---|---|---|---|
| HQ | +15° | 0.10 mm | 0.15 mm | 0.05 – 0.15 mm/rev | 0.1 – 0.8 mm |
| VF | +18° | 0.06 mm | 0.10 mm | 0.03 – 0.12 mm/rev | 0.05 – 0.5 mm |
| PP | +12° | 0.15 mm | 0.20 mm | 0.08 – 0.25 mm/rev | 0.2 – 1.5 mm |
| GP | +8° | 0.25 mm | 0.30 mm | 0.12 – 0.40 mm/rev | 0.5 – 3.0 mm |
| WP | +10° | 0.12 mm | 0.25 mm | 0.08 – 0.20 mm/rev | 0.2 – 1.2 mm |
| PG | +9° | 0.20 mm | 0.28 mm | 0.10 – 0.35 mm/rev | 0.3 – 2.5 mm |
| WF | +14° | 0.08 mm | 0.18 mm | 0.06 – 0.18 mm/rev | 0.1 – 1.0 mm |
| WE | +7° | 0.22 mm | 0.32 mm | 0.12 – 0.38 mm/rev | 0.4 – 2.8 mm |
7. Recommended Applications & Workpiece Materials
The CA525 grade with WNMG080404WE geometry is recommended for the following workpiece materials and conditions:
| Material Group | Examples | Hardness | Machinability | Recommended |
|---|---|---|---|---|
| P1.1 – P1.3 | C15E, C35E, 1010, 1020 | < 180 HB | ★★★★★ | Excellent |
| P2.1 – P2.5 | C45E, 1045, 4140, 4340 | 180 – 280 HB | ★★★★☆ | Excellent |
| P3.1 – P3.3 | 50CrMo4, 34CrNiMo6, 300M | 280 – 350 HB | ★★★☆☆ | Good |
| P4.1 – P4.2 | Cast steels, GS-25 | < 300 HB | ★★★☆☆ | Good |
| P5.1 – P5.2 | Tool steels, H13, D2 | Annealed | ★★★☆☆ | Good |
8. Application Map by Operation
| Operation | Workpiece Material | Cutting Condition | Expected Surface Finish |
|---|---|---|---|
| Wide-Edge Semi-Finish | Carbon Steel, Alloy Steel | Continuous | 1.0 – 2.0 µm |
| Shoulder Semi-Finish | Cast Steel | Light Interrupted | 1.2 – 2.5 µm |
| Chamfering | All Steels | Continuous | 1.0 – 2.0 µm |
| Groove Wall | Tool Steel | Continuous | 1.2 – 2.5 µm |
9. Recommended Cutting Conditions
The following parameters are recommended for the WNMG080404WE CA525 insert. Adjustments may be needed based on machine rigidity, workpiece condition, and coolant application.
| Parameter | Symbol | Minimum | Recommended | Maximum |
|---|---|---|---|---|
| Cutting Speed | Vc | 180 m/min | 250 m/min | 320 m/min |
| Feed per Revolution | fn | 0.05 mm/rev | 0.12 mm/rev | 0.2 mm/rev |
| Depth of Cut | ap | 0.1 mm | 0.8 mm | 1.5 mm |
| Coolant Pressure | — | 5 bar | 15 bar | 70 bar |
| Coolant Type | — | Emulsion (5%) | Emulsion (8–10%) | Synthetic / Neat Oil |
10. Operating Guidelines
- Tool Overhang: Minimize tool overhang to maintain rigidity. For internal boring, use the shortest possible holder and dampened bars if L/D > 4.
- Edge Preparation: This insert features a precision-honed edge. Do not re-hone or alter the edge geometry, as this will compromise coating integrity.
- Coolant Strategy: Apply high-pressure coolant directed at the cutting zone. For best results, use through-tool coolant delivery at 15–70 bar.
- Workpiece Preparation: Ensure consistent stock allowance. Avoid scale, hard spots, or casting skin that can cause premature edge chipping.
- Entry/Exit Strategy: Use ramp entry or arc-in programming to avoid full-width engagement on entry. Reduce feed by 30% during exit to prevent burr formation.
- Tool Life Monitoring: Monitor flank wear (VB). Recommended tool-life criterion is VB = 0.15 mm for finishing and VB = 0.25 mm for general turning.
- Storage: Store inserts in original packaging away from moisture and direct sunlight. Avoid contact between inserts to prevent edge damage.
11. Toolholder Compatibility
The WNMG080404WE insert is compatible with the following standard toolholders. Always verify holder seat angle and clamp type match the insert designation.
| Toolholder Designation | Approach Angle | Application | Insert Size |
|---|---|---|---|
| MWLNR/L | 95° | external | 8 mm |
| PWLNR/L | 95° | external | 8 mm |
| SWLCR/L | 95° | external | 8 mm |
| DWLNR/L | 95° | external | 8 mm |
| A25T-MWLNR | Varies | internal | 8 mm |
| S32S-MWLNR | Varies | internal | 8 mm |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAC09110 |
| ISO Designation | WNMG080404WE |
| Grade | CA525 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Plastic snap-box with foam insert |
| Individual Insert Marking | Laser-etched: WNMG080404WE CA525 9110 |
| Warranty | Full manufacturer warranty against material and coating defects |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Pricing | Available for quantities ≥ 50 packs — contact sales |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product ID | 5499 |
| Product Category | Indexable Inserts > Turning Inserts > Steel Grades |
| Brand | Kyocera |
| Series | CA500 (Steel Turning) |
| Insert Standard | ISO 1832 |
| Manufacturing Origin | Japan |
| Quality Certification | ISO 9001:2015, ISO 14001:2015 |
| RoHS Compliance | Yes |
| REACH Compliance | Yes |
| Last Catalog Update | 2026-Q2 |
Disclaimer: Cutting parameters are provided as general guidelines. Actual performance depends on machine condition, workpiece material variability, and coolant effectiveness. Always perform test cuts and adjust parameters to optimize tool life and surface finish for your specific application.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
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