Kyocera WNMG060408GS CA515 TAB08261 Turning Insert - General Turning
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB08261
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1. Product Overview
The WNMG060408GS is a premium-grade W-Insert Turning Tool from Kyocera, featuring the advanced CA515 carbide substrate with multi-layer CVD coating. Engineered specifically for roughing to finishing, this insert delivers extended tool life across high-volume production environments. The GS chipbreaker geometry ensures optimal chip control and minimal cutting forces, making it ideal for demanding CNC turning operations on steel workpieces.
Key Highlights: Extended tool life performance | Extended tool life | Superior chip evacuation | OEM genuine quality
2. ISO Designation Breakdown
The WNMG060408GS follows the ISO 1832 standard for indexable inserts. Each character in the designation conveys critical geometric and tolerance information:
| Code | Description |
|---|---|
| W | W - Trigonal 80° insert shape |
| N | N - 0° clearance angle (neutral) |
| M | M - Tolerance class ±0.05mm |
| G | G - Cylindrical hole with counterbore |
| 06 | 06 - Inscribed circle 6mm (1/4") |
| 04/08 | 04/08 - Corner radius 0.4/0.8mm |
3. Engineering Dimensions & Geometry
Precision-manufactured to tight tolerances for consistent indexing and repeatability:
| Parameter | Value |
|---|---|
| IC | 6.35 mm |
| L | 6.00 mm |
| S | 3.18 mm |
| r | 0.4 mm |
4. Grade Details — Key Grade Characteristics
The CA515 grade represents Kyocera's balanced solution for steel machining, combining a tough carbide substrate with a wear-resistant multi-layer coating:
| Property | Specification |
|---|---|
| Substrate | Cemented Carbide (P20-P30) |
| Coating | CVD Multi-layer (TiCN + Al₂O₃ + TiN) |
| Color | Gold/Yellow |
| ISO Range | P15-P30 |
| Hardness | HRA 91.5 |
| Transverse Rupture | ≥ 2,400 N/mm² |
| Thermal Stability | Up to 900°C |
| Primary Use | Steel machining (continuous to light interrupted) |
| Chipbreaker Compatibility | PQ, HQ, VF, VC, GS, DP |
| Application Range | Finishing to medium roughing |
5. Grade Comparison Matrix
Select the optimal grade for your application by comparing Kyocera's PVD/CVD steel-turning portfolio:
| Grade | ISO Range | Workpiece Material | Application Range | Versatility |
|---|---|---|---|---|
| CA515 | P15-P30 | Steel (continuous to light interrupted) | Finishing to medium roughing | ★★★★★ |
| CA530 | P20-P35 | Steel (general) | Medium roughing | ★★★★☆ |
| CA550 | P25-P40 | Steel (interrupted) | Heavy roughing | ★★★☆☆ |
| CA6515 | P10-P25 | Steel (high-speed) | High-speed finishing | ★★★★☆ |
6. Chipbreaker Profile
The GS chipbreaker is optimized for roughing to finishing:
| Attribute | Specification |
|---|---|
| Type | General Semi-roughing (GS) |
| Rake Angle | Neutral to positive |
| Land Width | Wide (0.3-0.5mm) |
| Groove Depth | Deep |
| Best For | Roughing to semi-finishing |
| Cutting Forces | Higher (stable) |
| Chip Control | Robust for heavy chips |
7. Recommended Applications & Workpiece Materials
Primary Materials: Carbon steels (C35, C45), alloy steels (4140, 4340), bearing steels (52100), and tool steels (H13, D2) in continuous to light interrupted cuts.
Industry Sectors: Automotive (shafts, gears), Aerospace (landing gear components), Energy (valve bodies), General Machinery (hydraulic cylinders), and Mold & Die manufacturing.
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| External Turning | ✓ Excellent | High stability, good chip evacuation |
| Internal Boring | ✓ Good | Use appropriate boring bar |
| Face Turning | ✓ Excellent | Optimal for flat surfaces |
| Profiling | ✓ Good | Suitable for complex contours |
| Threading | ✗ Not recommended | Use dedicated threading inserts |
| Parting/Grooving | ✗ Not recommended | Use dedicated parting inserts |
9. Recommended Cutting Conditions
Parameters optimized for CA515 on medium-carbon steel (C45 / AISI 1045). Adjust based on machine rigidity and workpiece condition:
| Parameter | Recommendation |
|---|---|
| Workpiece Material | Carbon Steel / Alloy Steel |
| Cutting Speed (Vc) | 120-220 m/min |
| Feed Rate (f) | 0.15-0.40 mm/rev |
| Depth of Cut (ap) | 1.0-4.0 mm |
| Recommended | Wet or MQL (Minimum Quantity Lubrication) |
| Coolant | Emulsion 5-8% or neat oil for finishing |
10. Operating Guidelines
Follow these best practices to maximize insert life and surface quality:
| Step | Guideline |
|---|---|
| Insert Inspection | Check cutting edge under 10x magnification before use |
| Toolholder Condition | Ensure insert seat is clean and free of debris |
| Clamping Force | Torque lever to manufacturer specification (4-6 Nm) |
| Runout Check | Verify TIR < 0.01mm at cutting edge |
| Coolant Flow | Direct coolant to cutting zone at 3-5 bar pressure |
| Edge Life Monitoring | Replace when flank wear reaches 0.15mm (finishing) or 0.3mm (roughing) |
11. Toolholder Compatibility
Ensure correct toolholder selection for safe and efficient machining:
| Parameter | Specification |
|---|---|
| Toolholder Type | MWLNR / MWLNL (95°) |
| Insert Seat | W-seat 80° trigonal |
| Clamping | Lever lock |
| Compatible Holders | MWLNR0608, MWLNL0608 |
| Machine Type | CNC Lathe, Swiss Type |
| Spindle Power | ≥ 3 kW recommended |
12. Packaging & Ordering Information
| Detail | Information |
|---|---|
| Packaging | Original Kyocera plastic box (10 pcs) |
| Label | Kyocera CA515 TAB08261 |
| MOQ | 10 pieces (1 box) |
| Bulk Order | Discount available for 50+ pieces |
| Warranty | Full manufacturer warranty against defects |
| Traceability | Batch number and date code on each insert |
| Storage | Dry environment, avoid temperature extremes |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Manufacturer | Kyocera Corporation, Japan |
| Product Line | Kyocera Turning Insert Series |
| Catalog Page | Refer to Kyocera General Catalog Vol. 2024 |
| EAN/UPC | Not assigned (industrial product) |
| Country of Origin | Japan |
| HS Code | 8209.00 (Indexable inserts) |
| Weight per Piece | Approx. 0.1 kg |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera inserts with full manufacturer warranty, expert CNC tooling support, and fast tracked delivery worldwide. Every insert is batch-traceable and quality-certified.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
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We bypass Western corporate sales teams and localized regional overhead costs entirely.
