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Kyocera WBMT060104L-DP CA515 TAB08102

Kyocera WBMT060104L-DP CA515 TAB08102
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Kyocera WBMT060104L-DP CA515 TAB08102
$4.22 USD
$7.04 USD
1 or more $4.22 USD
  • Stock: In Stock
  • Model: CA515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAB08102
This product has a minimum quantity of 10
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1. Product Overview

The WBMT060104L-DP is a premium-grade W-Insert Milling Tool from Kyocera, featuring the advanced CA515 carbide substrate with multi-layer CVD coating. Engineered specifically for positive geometry light cutting, this insert delivers high-precision across high-volume production environments. The L-DP chipbreaker geometry ensures optimal chip control and minimal cutting forces, making it ideal for demanding CNC turning operations on steel workpieces.

Key Highlights: High-precision performance | Extended tool life | Superior chip evacuation | OEM genuine quality

2. ISO Designation Breakdown

The WBMT060104L-DP follows the ISO 1832 standard for indexable inserts. Each character in the designation conveys critical geometric and tolerance information:

CodeDescription
WW - Trigonal 80° insert shape
BB - 5° clearance angle
MM - Tolerance class ±0.05mm
TT - 1-hole with chipbreaker
06/0806/08 - Inscribed circle 6/8mm
02/0402/04 - Chipbreaker type

3. Engineering Dimensions & Geometry

Precision-manufactured to tight tolerances for consistent indexing and repeatability:

ParameterValue
IC6.35 mm
L6.00 mm
S2.38 mm
r0.1 mm

4. Grade Details — Key Grade Characteristics

The CA515 grade represents Kyocera's balanced solution for steel machining, combining a tough carbide substrate with a wear-resistant multi-layer coating:

PropertySpecification
SubstrateCemented Carbide (P20-P30)
CoatingCVD Multi-layer (TiCN + Al₂O₃ + TiN)
ColorGold/Yellow
ISO RangeP15-P30
HardnessHRA 91.5
Transverse Rupture≥ 2,400 N/mm²
Thermal StabilityUp to 900°C
Primary UseSteel machining (continuous to light interrupted)
Chipbreaker CompatibilityPQ, HQ, VF, VC, GS, DP
Application RangeFinishing to medium roughing

5. Grade Comparison Matrix

Select the optimal grade for your application by comparing Kyocera's PVD/CVD steel-turning portfolio:

GradeISO RangeWorkpiece MaterialApplication RangeVersatility
CA515P15-P30Steel (continuous to light interrupted)Finishing to medium roughing★★★★★
CA530P20-P35Steel (general)Medium roughing★★★★☆
CA550P25-P40Steel (interrupted)Heavy roughing★★★☆☆
CA6515P10-P25Steel (high-speed)High-speed finishing★★★★☆

6. Chipbreaker Profile

The L-DP chipbreaker is optimized for positive geometry light cutting:

AttributeSpecification
TypeDouble-sided Positive (DP) - Left Hand
Rake AnglePositive (both sides)
Land WidthNarrow (0.1-0.2mm)
Groove DepthShallow
Best ForLight cutting, high feeds
Cutting ForcesLow
Chip ControlGood for light applications

7. Recommended Applications & Workpiece Materials

Primary Materials: Carbon steels (C35, C45), alloy steels (4140, 4340), bearing steels (52100), and tool steels (H13, D2) in continuous to light interrupted cuts.

Industry Sectors: Automotive (shafts, gears), Aerospace (landing gear components), Energy (valve bodies), General Machinery (hydraulic cylinders), and Mold & Die manufacturing.

8. Application Map by Operation

OperationSuitabilityNotes
External Turning✓ ExcellentHigh stability, good chip evacuation
Internal Boring✓ GoodUse appropriate boring bar
Face Turning✓ ExcellentOptimal for flat surfaces
Profiling✓ GoodSuitable for complex contours
Threading✗ Not recommendedUse dedicated threading inserts
Parting/Grooving✗ Not recommendedUse dedicated parting inserts

9. Recommended Cutting Conditions

Parameters optimized for CA515 on medium-carbon steel (C45 / AISI 1045). Adjust based on machine rigidity and workpiece condition:

ParameterRecommendation
Workpiece MaterialCarbon Steel / Alloy Steel
Cutting Speed (Vc)180-280 m/min
Feed Rate (f)0.08-0.25 mm/rev
Depth of Cut (ap)0.2-1.5 mm
RecommendedWet or MQL (Minimum Quantity Lubrication)
CoolantEmulsion 5-8% or neat oil for finishing

10. Operating Guidelines

Follow these best practices to maximize insert life and surface quality:

StepGuideline
Insert InspectionCheck cutting edge under 10x magnification before use
Toolholder ConditionEnsure insert seat is clean and free of debris
Clamping ForceTorque lever to manufacturer specification (4-6 Nm)
Runout CheckVerify TIR < 0.01mm at cutting edge
Coolant FlowDirect coolant to cutting zone at 3-5 bar pressure
Edge Life MonitoringReplace when flank wear reaches 0.15mm (finishing) or 0.3mm (roughing)

11. Toolholder Compatibility

Ensure correct toolholder selection for safe and efficient machining:

ParameterSpecification
Toolholder TypeWBMT专用刀杆 / Dedicated milling holder
Insert SeatW-seat 80° with positive rake
ClampingScrew clamp or wedge
Compatible HoldersWBMT专用系列
Machine TypeCNC Milling Center, Multi-tasking
Spindle Power≥ 7 kW recommended

12. Packaging & Ordering Information

DetailInformation
PackagingOriginal Kyocera plastic box (10 pcs)
LabelKyocera CA515 TAB08102
MOQ10 pieces (1 box)
Bulk OrderDiscount available for 50+ pieces
WarrantyFull manufacturer warranty against defects
TraceabilityBatch number and date code on each insert
StorageDry environment, avoid temperature extremes

13. Catalog Meta Data

FieldValue
ManufacturerKyocera Corporation, Japan
Product LineKyocera Turning Insert Series
Catalog PageRefer to Kyocera General Catalog Vol. 2024
EAN/UPCNot assigned (industrial product)
Country of OriginJapan
HS Code8209.00 (Indexable inserts)
Weight per PieceApprox. 0.1 kg

Why Buy from Kyotow.com? We supply 100% genuine Kyocera inserts with full manufacturer warranty, expert CNC tooling support, and fast tracked delivery worldwide. Every insert is batch-traceable and quality-certified.

Shipping & Stock Information │ 発送・在庫情報

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  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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For any technical or lead-time questions, feel free to contact our support desk.

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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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