Kyocera WBMT060104L-DP CA515 TAB08102
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB08102
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1. Product Overview
The WBMT060104L-DP is a premium-grade W-Insert Milling Tool from Kyocera, featuring the advanced CA515 carbide substrate with multi-layer CVD coating. Engineered specifically for positive geometry light cutting, this insert delivers high-precision across high-volume production environments. The L-DP chipbreaker geometry ensures optimal chip control and minimal cutting forces, making it ideal for demanding CNC turning operations on steel workpieces.
Key Highlights: High-precision performance | Extended tool life | Superior chip evacuation | OEM genuine quality
2. ISO Designation Breakdown
The WBMT060104L-DP follows the ISO 1832 standard for indexable inserts. Each character in the designation conveys critical geometric and tolerance information:
| Code | Description |
|---|---|
| W | W - Trigonal 80° insert shape |
| B | B - 5° clearance angle |
| M | M - Tolerance class ±0.05mm |
| T | T - 1-hole with chipbreaker |
| 06/08 | 06/08 - Inscribed circle 6/8mm |
| 02/04 | 02/04 - Chipbreaker type |
3. Engineering Dimensions & Geometry
Precision-manufactured to tight tolerances for consistent indexing and repeatability:
| Parameter | Value |
|---|---|
| IC | 6.35 mm |
| L | 6.00 mm |
| S | 2.38 mm |
| r | 0.1 mm |
4. Grade Details — Key Grade Characteristics
The CA515 grade represents Kyocera's balanced solution for steel machining, combining a tough carbide substrate with a wear-resistant multi-layer coating:
| Property | Specification |
|---|---|
| Substrate | Cemented Carbide (P20-P30) |
| Coating | CVD Multi-layer (TiCN + Al₂O₃ + TiN) |
| Color | Gold/Yellow |
| ISO Range | P15-P30 |
| Hardness | HRA 91.5 |
| Transverse Rupture | ≥ 2,400 N/mm² |
| Thermal Stability | Up to 900°C |
| Primary Use | Steel machining (continuous to light interrupted) |
| Chipbreaker Compatibility | PQ, HQ, VF, VC, GS, DP |
| Application Range | Finishing to medium roughing |
5. Grade Comparison Matrix
Select the optimal grade for your application by comparing Kyocera's PVD/CVD steel-turning portfolio:
| Grade | ISO Range | Workpiece Material | Application Range | Versatility |
|---|---|---|---|---|
| CA515 | P15-P30 | Steel (continuous to light interrupted) | Finishing to medium roughing | ★★★★★ |
| CA530 | P20-P35 | Steel (general) | Medium roughing | ★★★★☆ |
| CA550 | P25-P40 | Steel (interrupted) | Heavy roughing | ★★★☆☆ |
| CA6515 | P10-P25 | Steel (high-speed) | High-speed finishing | ★★★★☆ |
6. Chipbreaker Profile
The L-DP chipbreaker is optimized for positive geometry light cutting:
| Attribute | Specification |
|---|---|
| Type | Double-sided Positive (DP) - Left Hand |
| Rake Angle | Positive (both sides) |
| Land Width | Narrow (0.1-0.2mm) |
| Groove Depth | Shallow |
| Best For | Light cutting, high feeds |
| Cutting Forces | Low |
| Chip Control | Good for light applications |
7. Recommended Applications & Workpiece Materials
Primary Materials: Carbon steels (C35, C45), alloy steels (4140, 4340), bearing steels (52100), and tool steels (H13, D2) in continuous to light interrupted cuts.
Industry Sectors: Automotive (shafts, gears), Aerospace (landing gear components), Energy (valve bodies), General Machinery (hydraulic cylinders), and Mold & Die manufacturing.
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| External Turning | ✓ Excellent | High stability, good chip evacuation |
| Internal Boring | ✓ Good | Use appropriate boring bar |
| Face Turning | ✓ Excellent | Optimal for flat surfaces |
| Profiling | ✓ Good | Suitable for complex contours |
| Threading | ✗ Not recommended | Use dedicated threading inserts |
| Parting/Grooving | ✗ Not recommended | Use dedicated parting inserts |
9. Recommended Cutting Conditions
Parameters optimized for CA515 on medium-carbon steel (C45 / AISI 1045). Adjust based on machine rigidity and workpiece condition:
| Parameter | Recommendation |
|---|---|
| Workpiece Material | Carbon Steel / Alloy Steel |
| Cutting Speed (Vc) | 180-280 m/min |
| Feed Rate (f) | 0.08-0.25 mm/rev |
| Depth of Cut (ap) | 0.2-1.5 mm |
| Recommended | Wet or MQL (Minimum Quantity Lubrication) |
| Coolant | Emulsion 5-8% or neat oil for finishing |
10. Operating Guidelines
Follow these best practices to maximize insert life and surface quality:
| Step | Guideline |
|---|---|
| Insert Inspection | Check cutting edge under 10x magnification before use |
| Toolholder Condition | Ensure insert seat is clean and free of debris |
| Clamping Force | Torque lever to manufacturer specification (4-6 Nm) |
| Runout Check | Verify TIR < 0.01mm at cutting edge |
| Coolant Flow | Direct coolant to cutting zone at 3-5 bar pressure |
| Edge Life Monitoring | Replace when flank wear reaches 0.15mm (finishing) or 0.3mm (roughing) |
11. Toolholder Compatibility
Ensure correct toolholder selection for safe and efficient machining:
| Parameter | Specification |
|---|---|
| Toolholder Type | WBMT专用刀杆 / Dedicated milling holder |
| Insert Seat | W-seat 80° with positive rake |
| Clamping | Screw clamp or wedge |
| Compatible Holders | WBMT专用系列 |
| Machine Type | CNC Milling Center, Multi-tasking |
| Spindle Power | ≥ 7 kW recommended |
12. Packaging & Ordering Information
| Detail | Information |
|---|---|
| Packaging | Original Kyocera plastic box (10 pcs) |
| Label | Kyocera CA515 TAB08102 |
| MOQ | 10 pieces (1 box) |
| Bulk Order | Discount available for 50+ pieces |
| Warranty | Full manufacturer warranty against defects |
| Traceability | Batch number and date code on each insert |
| Storage | Dry environment, avoid temperature extremes |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Manufacturer | Kyocera Corporation, Japan |
| Product Line | Kyocera Turning Insert Series |
| Catalog Page | Refer to Kyocera General Catalog Vol. 2024 |
| EAN/UPC | Not assigned (industrial product) |
| Country of Origin | Japan |
| HS Code | 8209.00 (Indexable inserts) |
| Weight per Piece | Approx. 0.1 kg |
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