Kyocera TPMX090202WP CA515 Drilling Insert - Difficult Materials
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB07000
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Kyocera TPMX090202WP CA515 TAB07000
1. Product Overview
The Kyocera TPMX090202WP is a premium-grade Drilling Insert featuring the CA515 CVD-coated carbide substrate. Engineered for Difficult Materials, this insert delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC environments. The Wear-Resistant Profile geometry ensures optimal chip control and reduced cutting forces, making it ideal for high-volume production and precision engineering applications.
2. ISO Designation Breakdown
| Code Segment | Parameter | Description |
|---|---|---|
| TPMX | Insert Shape & Type | T = Triangular, P = Positive clearance, M = Medium tolerance, X = Special geometry |
| 09 | Inscribed Circle (IC) | 9.525 mm (3/8") |
| 02 | Thickness (T) | 2.38 mm (3/32") |
| 02 | Nose Radius (R) | 0.2 mm |
| WP | Chipbreaker / Geometry | Wear-Resistant Profile |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (IC) | 9.525 mm (3/8") | ±0.025 mm (M-class) |
| Insert Thickness (S) | 2.38 mm (3/32") | ±0.13 mm |
| Nose Radius (rε) | 0.2 mm | ±0.05 mm |
| Inscribed Circle Diameter (d) | 9.525 mm (3/8") | ±0.05 mm |
| Corner Angle | 60° (Triangular) | ±0.5° |
| Clearance Angle | 11° (Positive) | ±1.0° |
4. Grade Details — Key Grade Characteristics
CA515 is CVD-coated carbide grade optimized for steel and stainless steel machining. Features a thick alumina (Al₂O₃) coating layer for excellent heat resistance and a titanium carbonitride (TiCN) base layer for superior adhesion and wear resistance.
- Substrate: Fine-grained tungsten carbide (WC-Co) with 10% cobalt binder for optimal toughness
- Coating: Multi-layer CVD coating — TiCN base + Al₂O₃ middle + TiN top layer
- Coating Thickness: 8-12 μm total coating thickness
- Hardness: 1,520 HV (Vickers)
- Transverse Rupture Strength: 2,800 MPa
- Operating Temperature: Up to 1,000°C continuous cutting
- Color Code: Gold-TiN top layer for easy wear identification
5. Grade Comparison Matrix
| Grade | Coating | Workpiece | Speed | Wear Resistance | Finish Quality |
|---|---|---|---|---|---|
| CA515 | CVD Al₂O₃+TiCN | Steel, SS | Medium-High | Excellent | Very Good |
| CA525 | CVD Al₂O₃+TiCN | Steel, Cast Iron | High | Excellent | Good |
| CA530 | CVD Thick Al₂O₃ | Steel, Heavy | Medium | Superior | Good |
| CA5515 | CVD Multi-layer | Steel, SS | High | Excellent | Excellent |
6. Chipbreaker Profile
The WP chipbreaker geometry features a precisely engineered groove and land configuration designed for wear-resistant profile:
- Land Width: 0.15-0.25 mm (optimized for minimal burr formation)
- Groove Depth: 0.08-0.12 mm (ensures controlled chip curl)
- Backwall Angle: 25°-30° (promotes chip evacuation)
- Frontwall Angle: 12°-15° (reduces cutting force and heat generation)
- Chip Control Range: Effective for feed rates of 0.08-0.2 mm/rev
7. Recommended Applications & Workpiece Materials
| Workpiece Material | Machinability Rating | Notes |
|---|---|---|
| Stainless Steel | Excellent | Ideal match — optimal surface finish and tool life |
| Heat-Resistant Alloys | Very Good | Highly suitable — consistent performance expected |
| Titanium | Good | Suitable — standard parameters recommended |
| Hardened Steel | Good | Suitable — standard parameters recommended |
| Carbon Steel | Good | Suitable — standard parameters recommended |
8. Application Map by Operation
| Operation Type | Suitability | Recommended Parameters |
|---|---|---|
| External Turning | Very Good | vc=60-120 m/min, f=0.08-0.2 mm/rev, ap=0.3-2.0 mm |
| Internal Boring | Good | vc=60-120 m/min, f=0.08-0.2 mm/rev, ap=0.3-2.0 mm |
| Face Turning | Good | vc=60-120 m/min, f=0.08-0.2 mm/rev, ap=0.3-2.0 mm |
| Profiling | Limited | vc=60-120 m/min, f=0.08-0.2 mm/rev, ap=0.3-2.0 mm |
| Grooving | Not Recommended | vc=60-120 m/min, f=0.08-0.2 mm/rev, ap=0.3-2.0 mm |
9. Recommended Cutting Conditions
| Parameter | Symbol | Recommended Range | Unit |
|---|---|---|---|
| Cutting Speed | vc | 60-120 | m/min |
| Feed Rate | f | 0.08-0.2 | mm/rev |
| Depth of Cut | ap | 0.3-2.0 | mm |
| Coolant | — | Emulsion or neat oil recommended | — |
10. Operating Guidelines
- Tool Setup: Ensure insert seat is clean and undamaged before mounting. Use calibrated torque wrench for clamping screw (recommended 2.5-3.5 N·m).
- Run-In Period: For new installations, reduce cutting speed by 20% for the first 10 minutes to allow coating stabilization.
- Chip Evacuation: Ensure adequate coolant flow (minimum 6 bar pressure) to prevent chip recutting and built-up edge formation.
- Insert Indexing: Rotate insert to fresh cutting edge when flank wear (VB) reaches 0.3 mm or when surface finish deteriorates visibly.
- Storage: Store in original packaging in a dry environment (humidity <60%) to prevent coating oxidation.
- Safety: Always wear appropriate PPE when handling sharp carbide inserts. Dispose of worn inserts according to local metal waste regulations.
11. Toolholder Compatibility
The TPMX090202WP is compatible with the following ISO-standard toolholder families:
| Toolholder Type | Description | Insert Size |
|---|---|---|
| STFCR/L | External turning, 93° approach angle | 9.525 mm (3/8") |
| STGCR/L | External turning, 93° approach angle | 9.525 mm (3/8") |
| MTFNR/L | External turning, 91° approach angle | 9.525 mm (3/8") |
| MTGNR/L | External turning, 91° approach angle | 9.525 mm (3/8") |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAB07000 |
| Standard Packaging | 10 inserts per pack |
| Individual Packaging | Plastic insert box with foam protection |
| Bulk Packaging | Master carton (500 inserts max) |
| Warranty | Full manufacturer warranty against material defects |
| Certification | ISO 9001:2015, ISO 14001:2015 |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Precision Turning Inserts |
| Series | TPMX Series |
| Grade Family | CA500 CVD-Coated Series |
| Industry Standards | ISO 1832, ANSI B212.4, JIS B 4120 |
| Country of Manufacture | Japan |
| ECCN | 1C992 |
| HS Code | 8209.00.00 |
Need technical support? Our CNC tooling specialists are available to assist with insert selection, parameter optimization, and application troubleshooting. Contact us for personalized recommendations.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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