Kyocera TPMT110302PP CA515 Turning Insert - Ultra-Precision Finishing
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB06926
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Kyocera TPMT110302PP CA515 TAB06926
1. Product Overview
The Kyocera TPMT110302PP is a premium-grade Turning Insert featuring the CA515 CVD-coated carbide substrate. Engineered for Ultra-Precision Finishing, this insert delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC environments. The Precision Polishing geometry ensures optimal chip control and reduced cutting forces, making it ideal for high-volume production and precision engineering applications.
2. ISO Designation Breakdown
| Code Segment | Parameter | Description |
|---|---|---|
| TPMT | Insert Shape & Type | T = Triangular, P = Positive clearance, M = Medium tolerance, T = With hole |
| 11 | Inscribed Circle (IC) | 11.0 mm (7/16") |
| 03 | Thickness (T) | 3.97 mm (5/32") |
| 02 | Nose Radius (R) | 0.2 mm |
| PP | Chipbreaker / Geometry | Precision Polishing |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (IC) | 11.0 mm (7/16") | ±0.025 mm (M-class) |
| Insert Thickness (S) | 3.97 mm (5/32") | ±0.13 mm |
| Nose Radius (rε) | 0.2 mm | ±0.05 mm |
| Inscribed Circle Diameter (d) | 11.0 mm (7/16") | ±0.05 mm |
| Corner Angle | 60° (Triangular) | ±0.5° |
| Clearance Angle | 11° (Positive) | ±1.0° |
4. Grade Details — Key Grade Characteristics
CA515 is CVD-coated carbide grade optimized for steel and stainless steel machining. Features a thick alumina (Al₂O₃) coating layer for excellent heat resistance and a titanium carbonitride (TiCN) base layer for superior adhesion and wear resistance.
- Substrate: Fine-grained tungsten carbide (WC-Co) with 10% cobalt binder for optimal toughness
- Coating: Multi-layer CVD coating — TiCN base + Al₂O₃ middle + TiN top layer
- Coating Thickness: 8-12 μm total coating thickness
- Hardness: 1,520 HV (Vickers)
- Transverse Rupture Strength: 2,800 MPa
- Operating Temperature: Up to 1,000°C continuous cutting
- Color Code: Gold-TiN top layer for easy wear identification
5. Grade Comparison Matrix
| Grade | Coating | Workpiece | Speed | Wear Resistance | Finish Quality |
|---|---|---|---|---|---|
| CA515 | CVD Al₂O₃+TiCN | Steel, SS | Medium-High | Excellent | Very Good |
| CA525 | CVD Al₂O₃+TiCN | Steel, Cast Iron | High | Excellent | Good |
| CA530 | CVD Thick Al₂O₃ | Steel, Heavy | Medium | Superior | Good |
| CA5515 | CVD Multi-layer | Steel, SS | High | Excellent | Excellent |
6. Chipbreaker Profile
The PP chipbreaker geometry features a precisely engineered groove and land configuration designed for precision polishing:
- Land Width: 0.15-0.25 mm (optimized for minimal burr formation)
- Groove Depth: 0.08-0.12 mm (ensures controlled chip curl)
- Backwall Angle: 25°-30° (promotes chip evacuation)
- Frontwall Angle: 12°-15° (reduces cutting force and heat generation)
- Chip Control Range: Effective for feed rates of 0.03-0.12 mm/rev
7. Recommended Applications & Workpiece Materials
| Workpiece Material | Machinability Rating | Notes |
|---|---|---|
| Carbon Steel | Excellent | Ideal match — optimal surface finish and tool life |
| Alloy Steel | Excellent | Ideal match — optimal surface finish and tool life |
| Stainless Steel | Very Good | Highly suitable — consistent performance expected |
| Tool Steel | Very Good | Highly suitable — consistent performance expected |
| Cast Iron | Limited | Use with caution — reduced speeds recommended |
8. Application Map by Operation
| Operation Type | Suitability | Recommended Parameters |
|---|---|---|
| External Turning | Excellent | vc=180-300 m/min, f=0.03-0.12 mm/rev, ap=0.05-0.8 mm |
| Internal Boring | Excellent | vc=180-300 m/min, f=0.03-0.12 mm/rev, ap=0.05-0.8 mm |
| Face Turning | Good | vc=180-300 m/min, f=0.03-0.12 mm/rev, ap=0.05-0.8 mm |
| Profiling | Very Good | vc=180-300 m/min, f=0.03-0.12 mm/rev, ap=0.05-0.8 mm |
| Grooving | Limited | vc=180-300 m/min, f=0.03-0.12 mm/rev, ap=0.05-0.8 mm |
9. Recommended Cutting Conditions
| Parameter | Symbol | Recommended Range | Unit |
|---|---|---|---|
| Cutting Speed | vc | 180-300 | m/min |
| Feed Rate | f | 0.03-0.12 | mm/rev |
| Depth of Cut | ap | 0.05-0.8 | mm |
| Coolant | — | Emulsion or neat oil recommended | — |
10. Operating Guidelines
- Tool Setup: Ensure insert seat is clean and undamaged before mounting. Use calibrated torque wrench for clamping screw (recommended 2.5-3.5 N·m).
- Run-In Period: For new installations, reduce cutting speed by 20% for the first 10 minutes to allow coating stabilization.
- Chip Evacuation: Ensure adequate coolant flow (minimum 6 bar pressure) to prevent chip recutting and built-up edge formation.
- Insert Indexing: Rotate insert to fresh cutting edge when flank wear (VB) reaches 0.3 mm or when surface finish deteriorates visibly.
- Storage: Store in original packaging in a dry environment (humidity <60%) to prevent coating oxidation.
- Safety: Always wear appropriate PPE when handling sharp carbide inserts. Dispose of worn inserts according to local metal waste regulations.
11. Toolholder Compatibility
The TPMT110302PP is compatible with the following ISO-standard toolholder families:
| Toolholder Type | Description | Insert Size |
|---|---|---|
| STFCR/L | External turning, 93° approach angle | 11.0 mm (7/16") |
| STGCR/L | External turning, 93° approach angle | 11.0 mm (7/16") |
| MTFNR/L | External turning, 91° approach angle | 11.0 mm (7/16") |
| MTGNR/L | External turning, 91° approach angle | 11.0 mm (7/16") |
| DTGNR/L | Internal boring toolholder | 11.0 mm (7/16") |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAB06926 |
| Standard Packaging | 10 inserts per pack |
| Individual Packaging | Plastic insert box with foam protection |
| Bulk Packaging | Master carton (500 inserts max) |
| Warranty | Full manufacturer warranty against material defects |
| Certification | ISO 9001:2015, ISO 14001:2015 |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Precision Turning Inserts |
| Series | TPMT Series |
| Grade Family | CA500 CVD-Coated Series |
| Industry Standards | ISO 1832, ANSI B212.4, JIS B 4120 |
| Country of Manufacture | Japan |
| ECCN | 1C992 |
| HS Code | 8209.00.00 |
Need technical support? Our CNC tooling specialists are available to assist with insert selection, parameter optimization, and application troubleshooting. Contact us for personalized recommendations.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
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