Kyocera TPMR160304 CA310 TMC06770

Product Overview

The TPMR160304 CA310 TMC06770 is a high-performance indexable carbide turning insert manufactured by Kyocera in Japan. Designed for CNC turning centers and milling machines, this insert delivers excellent surface finish, dimensional accuracy, and exceptional tool life across high-volume production environments. The CA310 PVD-coated grade ensures superior chip control and reduced cutting forces, making it the preferred choice for aerospace components.

ISO Designation Breakdown

The TPMR160304 designation follows the ISO 1832 standard for indexable inserts. Each character defines a critical geometric or tolerance parameter:

Engineering Dimensions & Geometry

Complete dimensional specifications for toolholder selection and programming:

Grade Details — Key Grade Characteristics

The CA310 grade is a PVD multi-layer coated carbide grade engineered for general turning of steel, stainless steel, and cast iron.

• Coating: PVD Multi-layer (TiAlN-based)
• Substrate: Fine-grain WC-Co Carbide
• Coating Color: Bronze/Copper
• Hardness: HRA 92.5
• Transverse Rupture Strength: ≥ 3,500 MPa
• Primary Applications: Steel (P), Stainless Steel (M), Cast Iron (K)
• Recommended Speed: 80–250 m/min (depending on material)
• Recommended Feed: 0.10–0.40 mm/rev
• Depth of Cut: 0.5–4.0 mm

Performance Profile: Excellent balance of wear resistance and toughness. Optimized for stable to semi-interrupted cuts. Superior crater and flank wear resistance at medium-to-high speeds.

Grade Comparison Matrix

Compare CA310 with adjacent grades in the Kyocera portfolio to select the optimal grade for your application:

Chipbreaker Profile

The TPMR160304 features a standard precision chipbreaker optimized for triangular insert geometry and versatile turning operations.

• Land Width: 0.12–0.18 mm for balanced cutting performance
• Groove Depth: 0.10–0.15 mm for consistent chip formation
• Rake Angle: Positive 12–16° for smooth chip evacuation
• Chip Control: Reliable breaking across 0.08–0.25 mm/rev feed range
• Best For: General CNC turning, semi-finishing, light roughing

Recommended Applications & Workpiece Materials

The TPMR160304 with CA310 grade is optimized for the following material groups:

• Carbon Steel (C45, C50, C60): Excellent — continuous to lightly interrupted cuts, high speed capability
• Alloy Steel (4140, 4340, 8620): Excellent — balanced wear resistance and toughness
• Stainless Steel (304, 316, 420): Very Good — reduced built-up edge tendency due to PVD coating
• Gray Cast Iron (GG25, GG30): Very Good — dry or wet machining, good crater resistance
• Ductile Cast Iron (GGG40, GGG50): Good — moderate speeds, stable cutting edges
• Tool Steel (H13, D2, O1 annealed): Good — reduced speeds for hardness >250 HB
• Free-Machining Steel (12L14, 1215): Excellent — high speeds, excellent finish

Application Map by Operation

Suitability rating for common CNC turning operations:

Recommended Cutting Conditions

Starting parameters for TPMR160304 CA310. Adjust based on machine rigidity and workpiece setup:

Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece stability. Wet cutting recommended for stainless steel and high-temp alloys.

Operating Guidelines

Best practices to maximize tool life and surface quality:

• Coolant: Flood coolant recommended for steel and stainless steel at speeds >150 m/min. Minimum 5% soluble oil concentration. For cast iron, dry machining acceptable at moderate speeds.
• Edge Preparation: As-supplied T-land edge preparation (0.05–0.10 mm × 20°). Do not re-hone; PVD coating integrity is compromised by manual honing.
• Tool Overhang: Keep toolholder overhang ≤ 1.5× shank diameter for boring. For external turning, rigid setup essential for 0.4 mm corner radius.
• Runout: Maintain spindle runout < 0.01 mm TIR. Excessive runout accelerates flank wear and chipping.
• Entry/Exit: Use ramp entry or radius approach. Avoid direct plunge into workpiece. Reduce feed by 30% during entry and exit phases.
• Chip Management: Ensure chip conveyor or enclosure is rated for triangular insert chips. Long chips indicate feed or speed is too low.
• Insert Change: Replace when flank wear (VB) reaches 0.3 mm, or when crater wear (KT) exceeds 0.15 mm. Do not wait for catastrophic failure.
• Storage: Keep original packaging sealed until use. Avoid contact with corrosive agents. Handle with gloves to prevent coating contamination.

Toolholder Compatibility

Compatible Kyocera and ISO-standard toolholder families:

Verify holder pocket size matches insert IC (≈ 9.525 mm (3/8")) and thickness (3.18 mm). Use precision torx screws (T-15) for secure clamping. Recommended clamping torque: 2.5–3.5 N·m.

Packaging & Ordering Information

Packaging specifications and ordering details:

Catalog Meta Data

Technical catalog and traceability information: