Kyocera TNMG160412PP CA525 TAC06245 Turning Insert - Precision
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- Stock: In Stock
- Model: CA525
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAC06245
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
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Product Overview
The Kyocera TNMG160412PP with CA525 grade sets the benchmark for cost-effective metal removal. Featuring MPN TAC06245, this insert is trusted by aerospace and automotive manufacturers for its predictable wear patterns and superior surface finish capabilities.
Key highlights include optimized chipbreaker geometry for Precision finishing, tight tolerances, a gold-colored CVD multi-layer coating for thermal protection, and ISO-standard dimensions ensuring universal toolholder compatibility.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1 – Shape | T | Triangular (60°) |
| 2 – Clearance | N | 0° clearance angle |
| 3 – Tolerance | M | ±0.13mm |
| 4 – Hole/Type | G | Cylindrical hole + chip breaker |
| 5–6 – IC Size | 16mm | 16mm (Inscribed Circle) |
| 7–8 – Thickness | 04 | 2.5mm |
| 9–10 – Corner Radius | 12 | 1.2mm |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Inscribed Circle (IC) | 9.525 mm | Standard TNMG16 size |
| Insert Thickness (S) | 2.5mm | Negative type |
| Corner Radius (RE) | 1.2mm | Determines surface finish & strength |
| Hole Diameter | 4.4 mm | Cylindrical with 40° countersink |
| Inscribed Circle Tolerance | ±0.13 mm | ISO Class M |
| Thickness Tolerance | ±0.13 mm | Consistent clamping height |
| Cutting Edge Length | 16.5 mm (approx.) | 3 usable edges per side |
Grade Details – Key Grade Characteristics
The CA525 grade is a PVD/CVD-coated cemented carbide specifically formulated for medium to high-speed turning of steel, stainless steel, and cast iron.
| Property | Specification |
|---|---|
| Carbide Substrate | Cemented Carbide (P10-P30) |
| Coating System | CVD Multi-layer (TiCN + Al₂O₃ + TiN) |
| Coating Color | Gold |
| Hardness | HRA 91.5 |
| Transverse Rupture Strength | ≥ 2,200 MPa |
| Optimal Speed Range | 150–350 m/min |
| Optimal Feed Range | 0.1–0.5 mm/rev |
| Working Temperature | 800–1,000°C |
- High wear resistance for continuous and light interrupted cuts
- Excellent thermal stability under high-speed conditions
- Superior crater resistance in steel machining
- Balanced toughness and hardness for versatile applications
Grade Comparison Matrix
| Grade | Substrate | Coating | Steel | Stainless | Cast Iron | Speed |
|---|---|---|---|---|---|---|
| CA525 | P10-P30 | CVD | ★★★★★ | ★★★★☆ | ★★★★☆ | High |
| CA510 | P01-P20 | CVD | ★★★★★ | ★★★☆☆ | ★★★☆☆ | Very High |
| CA530 | P20-P40 | CVD | ★★★★☆ | ★★★★☆ | ★★★★★ | Medium-High |
| CA5515 | P10-P30 | CVD | ★★★★★ | ★★★★☆ | ★★★★☆ | High |
Chipbreaker Profile
The PP – Precision chipbreaker is engineered for precision finishing, tight tolerances.
| Parameter | Value |
|---|---|
| Chipbreaker Geometry | Fine-ground edge for precision work |
| Groove Depth | 0.18mm |
| Groove Width | 1.5mm |
| Rake Angle | 16° |
| Primary Application | Precision finishing, tight tolerances |
Recommended Applications & Workpiece Materials
This insert is optimized for the following material groups:
- Carbon Steel (C10, C15)
- Alloy Steel (5115, 5130)
- Stainless Steel (303, 316L)
- Precision Components
Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| External Turning | ★★★★★ | Primary use – excellent stability |
| Internal Turning | ★★★★★ | Use with appropriate boring bar |
| Facing | ★★★★★ | Good chip evacuation at standard speeds |
| Profiling | ★★★★★ | Limited by corner radius geometry |
| Grooving | ★★☆☆☆ | Not recommended – use dedicated grooving insert |
| Threading | ★★☆☆☆ | Not applicable – use thread insert |
Recommended Cutting Conditions
Values below are starting recommendations. Adjust based on machine rigidity, coolant, and material condition.
| Parameter | Min | Max | Unit |
|---|---|---|---|
| Cutting Speed (Vc) | 180 | 342 | m/min |
| Feed Rate (f) | 0.08 | 0.22 | mm/rev |
| Depth of Cut (ap) | 0.1 | 2.0 | mm |
Operating Guidelines
- Precision toolholder with runout < 0.01mm
- Use filtered coolant to avoid edge chipping
- Light cutting depths preferred (< 0.5mm)
- Check workpiece material consistency
Toolholder Compatibility
| Toolholder Type | Designation | Insert Size | Approach | Compatible |
|---|---|---|---|---|
| External Turning | MTJNR/L 16×16 | TNMG16xx | 93° | ✓ |
| External Turning | DTJNR/L 20×20 | TNMG16xx | 93° | ✓ |
| Internal Boring | S16Q-SCLCR06 | TNMG16xx | 95° | ✓ |
| Internal Boring | A16R-SCLCR09 | TNMG16xx | 95° | ✓ |
| Face Turning | WTJNR/L 25×25 | TNMG16xx | 93° | ✓ |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Standard Pack Quantity | 10 inserts per plastic box |
| Master Carton | 100 boxes (1,000 inserts) |
| Individual Packaging | Anti-static blister with desiccant |
| Label Information | Grade, chipbreaker, batch code, barcode |
| Minimum Order | 1 box (10 inserts) |
| Bulk Discounts | Available for 50+ boxes – contact sales |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Number | TAC06245 |
| Series | TNMG Negative Insert |
| Grade | CA525 |
| Chipbreaker | PP |
| ISO Class | P10-P30 / M10-M25 / K15-K25 |
| Coating | CVD (TiCN/Al₂O₃/TiN) |
| Standard | ISO 1832 |
| Package Qty | 10 inserts per box |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against defects |
All specifications are subject to standard manufacturing tolerances. For application-specific recommendations, consult Kyocera's technical datasheet or contact our engineering support team.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
