Kyocera TNMG160412CQ CA510 TAA06112
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA06112
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Product Overview
The TNMG160412CQ is a premium-grade indexable carbide insert manufactured by Kyocera under grade CA510 (MPN: TAA06112). This triangular negative insert is engineered for general purpose / heavy-duty turning applications, delivering exceptional performance in CNC turning centers and milling machines. The medium machining chipbreaker with reinforced edge for stability ensures optimal chip control and surface integrity across a wide range of workpiece materials including Steel, Stainless Steel, Cast Iron.
ISO Designation Breakdown
The ISO 1832 designation for this insert is decoded as follows:
| ISO Parameter | Specification |
|---|---|
| Shape | Triangular Negative (60°) |
| Relief Angle | 7° (M-class) |
| Tolerance | ±0.025mm (G-class) |
| Hole/Chipbreaker | Standard hole |
| Inscribed Circle (IC) | Standard |
| Nose Radius | Standard |
| Chipbreaker | Medium machining chipbreaker with reinforced edge for stability |
Engineering Dimensions & Geometry
| Dimension | Value |
|---|---|
| Insert Shape | Triangular Negative (60°) |
| Inscribed Circle (IC) | Standard |
| Insert Thickness | Standard |
| Nose Radius | Standard |
| Relief Angle | 7° (M-class) |
| Tolerance Class | ±0.025mm (G-class) |
| Hole Type | Standard hole |
| Chipbreaker | Medium machining chipbreaker with reinforced edge for stability |
Grade Details – Key Grade Characteristics
Grade CA510 is a PVD multi-layer coated carbide grade optimized for general-purpose turning of steel, stainless steel, and cast iron.
| Property | Value |
|---|---|
| Grade | CA510 |
| Coating | PVD (Physical Vapor Deposition) Multi-layer |
| Substrate | Fine-grained cemented carbide |
| Color | Bronze/Gold |
| Hardness | HRA 91.5 |
| Transverse Rupture Strength | ≥ 2,800 MPa |
| Recommended Materials | Steel (P), Stainless Steel (M), Cast Iron (K) |
| Cutting Speed Range | 80–250 m/min (depending on workpiece material) |
| Primary Application | General turning, semi-finishing to finishing |
| Temperature Resistance | Up to 900°C |
Grade Comparison Matrix
| Grade | Coating | ISO Range | Application | Finish Quality |
|---|---|---|---|---|
| CA510 | PVD Multi-layer | P15-P30, M10-M25, K15-K30 | General purpose, steel/stainless/cast iron | Good |
| CA511 | PVD TiAlN | P10-P20, M05-M15 | High-speed finishing, hardened steel | Excellent |
| CA512 | PVD TiN | P20-P40, K20-K35 | Heavy roughing, interrupted cuts | Fair |
| CA515 | PVD Advanced | P10-P25, M10-M20 | Precision finishing, mirror surface | Superior |
| CA520 | CVD Multi-layer | P25-P45, K25-K40 | Heavy duty roughing, cast iron | Good |
Chipbreaker Profile
The TNMG160412CQ features the Medium machining chipbreaker with reinforced edge for stability. This geometry is specifically designed to curl and break chips into manageable lengths, preventing chip nesting and improving surface finish. The optimized rake angle and groove depth reduce cutting forces and heat generation, extending insert life and enabling higher cutting speeds.
Recommended Applications & Workpiece Materials
This insert is ideal for machining the following materials:
- Steel (P-group): Carbon steel, alloy steel, tool steel — excellent chip control and wear resistance.
- Stainless Steel (M-group): Austenitic, martensitic, and duplex stainless steels — reduced built-up edge and crater wear.
- Cast Iron (K-group): Gray cast iron, ductile iron, malleable iron — high abrasion resistance and thermal stability.
Primary Application: General Purpose / Heavy-Duty Turning
Application Map by Operation
| Operation | Type | Rating | Depth of Cut (ap) | Notes |
|---|---|---|---|---|
| External Turning | Semi-Finishing | Excellent | 0.5–3.0 mm | General purpose, stable cutting |
| Internal Turning | Semi-Finishing | Good | 0.5–2.5 mm | Boring bars, medium depths |
| Face Turning | General | Excellent | 0.5–2.0 mm | Facing operations, good chip control |
| Grooving | Light Grooving | Fair | 0.3–1.0 mm | Shallow grooves with care |
| Profiling | Medium Profiling | Good | 0.3–2.0 mm | Contours with moderate depth |
Recommended Cutting Conditions
Parameters are starting values; optimize based on machine rigidity, coolant, and workpiece condition.
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (fn) | Depth of Cut (ap) |
|---|---|---|---|
| Steel (P) | 120–200 m/min | 0.10–0.30 mm/rev | 0.5–3.0 mm |
| Stainless Steel (M) | 80–150 m/min | 0.10–0.25 mm/rev | 0.5–2.5 mm |
| Cast Iron (K) | 100–180 m/min | 0.12–0.35 mm/rev | 0.5–3.5 mm |
Operating Guidelines
- Always use appropriate toolholder with matching insert size and clamping system.
- Ensure proper coolant delivery for optimal chip evacuation and thermal management.
- Verify nose radius compatibility with workpiece corner radii to avoid chatter.
- Use recommended cutting speeds and feeds; adjust based on machine rigidity.
- Inspect insert edges before installation; do not use damaged or chipped inserts.
- For interrupted cuts, reduce cutting speed by 20–30% to prevent thermal shock.
- Maintain consistent tool overhang to minimize vibration and improve surface finish.
- Store inserts in original packaging away from moisture and direct sunlight.
Toolholder Compatibility
The following ISO-standard toolholders are compatible with the TNMG160412CQ:
- MTJNR/L (ISO compatible)
- MTFNR/L (ISO compatible)
- MTENN (ISO compatible)
- MTGNR/L (ISO compatible)
- MTQNR/L (ISO compatible)
- STFCR/L (ISO compatible)
Always verify toolholder clamping system (lever lock, screw clamp, or pin lock) matches the insert hole and thickness specifications.
Packaging & Ordering Information
| Detail | Information |
|---|---|
| Packaging | Individual plastic insert box, 10 inserts per carton |
| Labeling | Each box includes insert designation, grade, quantity, and batch number |
| Storage | Store in dry conditions at 15–25°C, humidity <60% |
| Handling | Handle with clean gloves to prevent contamination of cutting edges |
| Shipping Weight | 0.1 kg per 10-insert pack |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | Kyocera Turning Insert Series |
| ISO Standard | ISO 1832 |
| DIN Standard | DIN 4983 |
| JIS Standard | JIS B 4120 |
| Package Quantity | 10 inserts per box |
| Barcode | TAA06112 |
| Country of Origin | Japan |
| Manufacturer Warranty | Full manufacturer warranty against defects |
All technical data is provided in accordance with ISO 1832 and manufacturer specifications. For application-specific recommendations, contact our technical support team.
Shipping & Stock Information │ 発送・在庫情報
We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.
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- Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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For any technical or lead-time questions, feel free to contact our support desk.
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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.
To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
- If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.
We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.