Kyocera TNMG160408 CA510 TAA06101 Negative Insert - CNC Turning
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA06101
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Product Overview
The TNMG160408 is a premium-grade indexable carbide insert manufactured by Kyocera under grade CA510 (MPN: TAA06101). This triangular negative insert is engineered for semi-finishing / heavy-duty turning applications, delivering exceptional performance in CNC turning centers and milling machines. The standard chipbreaker geometry ensures optimal chip control and surface integrity across a wide range of workpiece materials including Steel, Stainless Steel, Cast Iron, Non-Ferrous.
ISO Designation Breakdown
The ISO 1832 designation for this insert is decoded as follows:
| ISO Parameter | Specification |
|---|---|
| Shape | Triangular Negative (60°) |
| Relief Angle | 7° (M-class) |
| Tolerance | ±0.025mm (G-class) |
| Hole/Chipbreaker | Standard hole |
| Inscribed Circle (IC) | Standard |
| Nose Radius | Standard |
| Chipbreaker | Standard chipbreaker geometry |
Engineering Dimensions & Geometry
| Dimension | Value |
|---|---|
| Insert Shape | Triangular Negative (60°) |
| Inscribed Circle (IC) | Standard |
| Insert Thickness | Standard |
| Nose Radius | Standard |
| Relief Angle | 7° (M-class) |
| Tolerance Class | ±0.025mm (G-class) |
| Hole Type | Standard hole |
| Chipbreaker | Standard chipbreaker geometry |
Grade Details – Key Grade Characteristics
Grade CA510 is a PVD multi-layer coated carbide grade optimized for general-purpose turning of steel, stainless steel, and cast iron.
| Property | Value |
|---|---|
| Grade | CA510 |
| Coating | PVD (Physical Vapor Deposition) Multi-layer |
| Substrate | Fine-grained cemented carbide |
| Color | Bronze/Gold |
| Hardness | HRA 91.5 |
| Transverse Rupture Strength | ≥ 2,800 MPa |
| Recommended Materials | Steel (P), Stainless Steel (M), Cast Iron (K) |
| Cutting Speed Range | 80–250 m/min (depending on workpiece material) |
| Primary Application | General turning, semi-finishing to finishing |
| Temperature Resistance | Up to 900°C |
Grade Comparison Matrix
| Grade | Coating | ISO Range | Application | Finish Quality |
|---|---|---|---|---|
| CA510 | PVD Multi-layer | P15-P30, M10-M25, K15-K30 | General purpose, steel/stainless/cast iron | Good |
| CA511 | PVD TiAlN | P10-P20, M05-M15 | High-speed finishing, hardened steel | Excellent |
| CA512 | PVD TiN | P20-P40, K20-K35 | Heavy roughing, interrupted cuts | Fair |
| CA515 | PVD Advanced | P10-P25, M10-M20 | Precision finishing, mirror surface | Superior |
| CA520 | CVD Multi-layer | P25-P45, K25-K40 | Heavy duty roughing, cast iron | Good |
Chipbreaker Profile
The TNMG160408 features the Standard chipbreaker geometry. This geometry is specifically designed to curl and break chips into manageable lengths, preventing chip nesting and improving surface finish. The optimized rake angle and groove depth reduce cutting forces and heat generation, extending insert life and enabling higher cutting speeds.
Recommended Applications & Workpiece Materials
This insert is ideal for machining the following materials:
- Steel (P-group): Carbon steel, alloy steel, tool steel — excellent chip control and wear resistance.
- Stainless Steel (M-group): Austenitic, martensitic, and duplex stainless steels — reduced built-up edge and crater wear.
- Cast Iron (K-group): Gray cast iron, ductile iron, malleable iron — high abrasion resistance and thermal stability.
Primary Application: Semi-Finishing / Heavy-Duty Turning
Application Map by Operation
| Operation | Type | Rating | Depth of Cut (ap) | Notes |
|---|---|---|---|---|
| External Turning | Roughing | Excellent | 1.0–5.0 mm | Heavy stock removal, stable |
| Internal Turning | Roughing | Good | 1.0–4.0 mm | Deep boring with rigidity |
| Face Turning | Heavy Facing | Excellent | 1.0–4.0 mm | High feed rates, large depths |
| Grooving | Not Recommended | — | — | Use dedicated roughing inserts |
| Profiling | Heavy Profiling | Good | 1.0–4.0 mm | Large contours, high removal |
Recommended Cutting Conditions
Parameters are starting values; optimize based on machine rigidity, coolant, and workpiece condition.
| Workpiece Material | Cutting Speed (Vc) | Feed Rate (fn) | Depth of Cut (ap) |
|---|---|---|---|
| Steel (P) | 100–180 m/min | 0.15–0.40 mm/rev | 1.0–5.0 mm |
| Stainless Steel (M) | 70–120 m/min | 0.15–0.35 mm/rev | 1.0–4.0 mm |
| Cast Iron (K) | 80–150 m/min | 0.18–0.45 mm/rev | 1.0–6.0 mm |
Operating Guidelines
- Always use appropriate toolholder with matching insert size and clamping system.
- Ensure proper coolant delivery for optimal chip evacuation and thermal management.
- Verify nose radius compatibility with workpiece corner radii to avoid chatter.
- Use recommended cutting speeds and feeds; adjust based on machine rigidity.
- Inspect insert edges before installation; do not use damaged or chipped inserts.
- For interrupted cuts, reduce cutting speed by 20–30% to prevent thermal shock.
- Maintain consistent tool overhang to minimize vibration and improve surface finish.
- Store inserts in original packaging away from moisture and direct sunlight.
Toolholder Compatibility
The following ISO-standard toolholders are compatible with the TNMG160408:
- MTJNR/L (ISO compatible)
- MTFNR/L (ISO compatible)
- MTENN (ISO compatible)
- MTGNR/L (ISO compatible)
- MTQNR/L (ISO compatible)
- STFCR/L (ISO compatible)
Always verify toolholder clamping system (lever lock, screw clamp, or pin lock) matches the insert hole and thickness specifications.
Packaging & Ordering Information
| Detail | Information |
|---|---|
| Packaging | Individual plastic insert box, 10 inserts per carton |
| Labeling | Each box includes insert designation, grade, quantity, and batch number |
| Storage | Store in dry conditions at 15–25°C, humidity <60% |
| Handling | Handle with clean gloves to prevent contamination of cutting edges |
| Shipping Weight | 0.1 kg per 10-insert pack |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | Kyocera Turning Insert Series |
| ISO Standard | ISO 1832 |
| DIN Standard | DIN 4983 |
| JIS Standard | JIS B 4120 |
| Package Quantity | 10 inserts per box |
| Barcode | TAA06101 |
| Country of Origin | Japan |
| Manufacturer Warranty | Full manufacturer warranty against defects |
All technical data is provided in accordance with ISO 1832 and manufacturer specifications. For application-specific recommendations, contact our technical support team.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
