Kyocera TNMG160404PMG CA125P TMK00492 - Universal Turning
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- Stock: In Stock
- Model: CA125P
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TMK00492
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1. Product Overview
The TNMG160404PMG is a versatile triangular negative-rake insert designed for universal turning applications. The 60° corner angle balances edge strength with versatility, enabling seamless transitions from roughing to semi-finishing in a single setup. Manufactured by Kyocera in Japan, this insert features the CA125P grade with advanced coating technology for extended tool life and predictable wear patterns.
2. ISO Designation Breakdown
| Position | Code | Parameter | Specification |
|---|---|---|---|
| 1st Letter | T | Insert Shape | Triangular (60°) |
| 2nd Letter | N | Relief Angle | 0° (Negative) |
| 3rd Letter | M | Tolerance Class | ±0.13mm (Standard) |
| 4th Letter | G | Insert Type | With hole, cylindrical chipbreaker |
| Size Digits | 16 | Inscribed Circle (IC) | 15.875 mm (5/8") |
| Thickness | 04 | Insert Thickness | 4.76 mm |
| Corner Radius | 04 | Nose Radius | 0.4 mm |
| Chipbreaker | PMG | Chipbreaker Code | PMG |
3. Engineering Dimensions & Geometry
| Dimension | Value | Tolerance |
|---|---|---|
| Inscribed Circle (d) | 15.875 mm (5/8") | ±0.13 mm (Class M) |
| Insert Thickness (s) | 4.76 mm | ±0.13 mm |
| Corner Radius (rε) | 0.4 mm | ±0.05 mm |
| Relief Angle (α) | 0° (Negative) | ±1.0° |
| Inscribed Circle Diameter | 16.00 mm | h±0.08 mm |
| Hole Diameter (if applicable) | 2.4 mm (estimated) | H7 |
4. Grade Details – Key Grade Characteristics
The CA125P grade is a premium carbide substrate engineered for Steel & Stainless Steel Machining.
| Property | Value | Industry Standard |
|---|---|---|
| Substrate Material | Ultra-fine grain tungsten carbide (WC-Co) | ISO 513 |
| Coating System | PVD multi-layer (TiAlN + TiN) | PVD/CVD Multi-layer |
| Hardness | HRA 92.5 | ISO 4499 |
| Transverse Rupture Strength | ≥ 3,200 MPa | ISO 3327 |
| Color Identification | Copper-Bronze | Visual QC |
| Max Operating Temperature | 800°C | Continuous Cut |
| Wear Resistance | Excellent | Comparative Scale |
| Toughness Rating | High | Impact Test |
5. Grade Comparison Matrix
| Grade | Coating | Speed Capability | Toughness | Primary Application |
|---|---|---|---|---|
| CA125P | PVD multi-layer (TiAlN + TiN) | High | High | Steel & Stainless Steel Machining |
| CA125P (sister) | PVD TiAlN | High | High | Steel & SS |
| CA310 (sister) | CVD TiC/Al₂O₃ | Medium | Very High | Cast Iron & General |
| CA320 | CVD Thick Al₂O₃ | Medium | High | Heavy Interruption |
6. Chipbreaker Profile
PMG Chipbreaker Analysis:
Medium-cutting chipbreaker with wide groove geometry. Optimized for semi-finishing to roughing applications. Provides excellent chip curl and breakage across a wide speed range.
| Parameter | Value |
|---|---|
| Chipbreaker Code | PMG |
| Land Width | 0.15 mm |
| Groove Depth | 0.12 mm |
| Backwall Angle | 12° |
| Recommended Feed (fn) | 0.15-0.40 mm/rev |
7. Recommended Applications & Workpiece Materials
| Material | Machinability | ISO Group | Cutting Conditions |
|---|---|---|---|
| Carbon Steel (C<0.6%) | Excellent | P1.1-P1.3 | Continuous to light interrupted |
| Alloy Steel | Excellent | P2.1-P2.5 | Continuous cutting |
| Stainless Steel (Austenitic) | Very Good | M1.0-M2.0 | Continuous, avoid work hardening |
| Tool Steel | Good | P3.0-P4.0 | Light interrupted |
| Cast Steel | Good | P5.0 | Interrupted cuts allowed |
8. Application Map by Operation
| Operation Type | Suitability | Recommended Depth (ap) |
|---|---|---|
| External Roughing | ★★★★☆ Very Good | 1.5-5.0 mm |
| Semi-Finishing | ★★★★★ Excellent | 0.5-2.0 mm |
| Precision Finishing | ★★★☆☆ Good | 0.1-0.5 mm |
| Profile Contouring | ★★★★☆ Very Good | Variable |
| Grooving / Parting | ★★☆☆☆ Fair | N/A |
9. Recommended Cutting Conditions
| Parameter | Carbon Steel | Stainless Steel | Cast Iron |
|---|---|---|---|
| Cutting Speed Vc (m/min) | 180-280 | 140-220 | 150-240 |
| Feed fn (mm/rev) | 0.15-0.40 | 0.15-0.40 | 0.15-0.40 |
| Depth of Cut ap (mm) | 1.5-5.0 | 1.5-5.0 | 1.5-5.0 |
| Coolant Recommendation | Emulsion 8-10% | Emulsion 10-12% | Dry or Mist |
10. Operating Guidelines
- Always use sharp cutting edges for finishing operations; worn edges increase cutting forces and reduce surface quality.
- Ensure proper toolholder clamping force (torque: 4.5-6.0 Nm) to prevent insert movement during heavy cuts.
- Apply sufficient coolant flow (minimum 8% concentration) for steel machining to prevent built-up edge formation.
- For interrupted cuts, reduce cutting speed by 20-30% to prevent thermal shock and premature edge chipping.
- Verify toolholder seat condition before insert installation; damaged seats cause uneven load distribution.
- Use recommended nose radius for feed rate: fn ≤ 0.5 × corner radius to avoid notching and ensure surface finish.
- For CA125P grade: maintain consistent chip thickness to maximize PVD coating life and prevent delamination.
- For CA310 grade: suitable for dry machining on cast iron; coolant may be omitted to extend thermal crack resistance.
- Store inserts in original packaging away from direct sunlight and humidity to prevent corrosion of uncoated edges.
- Replace inserts at the first sign of flank wear (VB = 0.3 mm) to maintain dimensional accuracy and prevent catastrophic failure.
11. Toolholder Compatibility
The TNMG160404PMG is compatible with the following ISO-standard toolholder families:
| Toolholder Series | Approach Angle | Application |
|---|---|---|
| MTJNR/L (93°), MTQNR/L (75°), STGCR/L (91°) for 16mm inserts | Standard | External Turning |
| Kyocera Standard Clamp | Varies | Universal |
Important: Ensure toolholder pocket size matches IC 16 mm. Use Kyocera genuine toolholders for optimal insert life and safety.
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN / Catalog No. | TMK00492 |
| Packaging Type | Plastic box, 10 inserts per pack |
| Quantity per Pack | 10 inserts |
| Minimum Order | 10 pieces (1 pack) |
| Unit Price (USD) | $6.00 |
| Barcode | 400492 |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | Kyocera Standard Turning Inserts |
| Revision | 2026-A |
| Page Reference | Cat.2026.p175 |
| Warranty | Standard manufacturer defect warranty |
| Lead Time | 2-3 business days |
Note: All specifications are nominal values based on manufacturer datasheets. Actual performance depends on machine rigidity, workpiece material consistency, and adherence to recommended cutting parameters. Always verify compatibility with your specific application before use.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
