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Kyocera TNMG160404GP CA515 TAB06151

Kyocera TNMG160404GP CA515 TAB06151
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Kyocera TNMG160404GP CA515 TAB06151
$3.09 USD
$5.15 USD
1 or more $3.09 USD
  • Stock: In Stock
  • Model: CA515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAB06151
This product has a minimum quantity of 10
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Product Overview

The TNMG160404GP is a premium-grade indexable carbide turning insert manufactured by Kyocera under the CA515 grade specification. Engineered for heavy-duty roughing, this triangular insert delivers exceptional surface finish quality, dimensional stability, and extended tool life in demanding CNC machining environments. The negative rake design with 0.4 mm nose radius ensures optimal chip control and minimal cutting forces, making it ideal for high-precision turning operations on modern CNC turning centers and multi-tasking machines.

ISO Designation Breakdown

PositionCodeParameterSpecification
1TInsert ShapeTriangular — 60° included angle
2NClearance Angle0° — Negative rake
3MTolerance ClassISO Class M (±0.05 mm inscribed circle, ±0.08 mm thickness)
4GHole / ChipbreakerCentral hole with single-sided chipbreaker
5-616Inscribed Circle16.0 mm (5/8")
7-804Insert Thickness4.76 mm (3/16")
9-1004Nose Radius0.4 mm
11+GPChipbreaker CodeGeneral purpose

Engineering Dimensions & Geometry

DimensionMetricImperialTolerance
Inscribed Circle (IC)16.0 mm5/8"±0.05 mm
Insert Thickness (S)4.76 mm3/16"±0.08 mm
Nose Radius (RE)0.4 mm0.0157"±0.05 mm
Clearance AngleN/A±1°
Hole Diameter6.35 mm1/4"H7
Corner Angle60°N/A±0.5°

Grade Details — Key Grade Characteristics

PropertySpecificationPerformance Impact
Carbide SubstrateUltra-fine grain carbideSuperior edge sharpness and wear resistance
Coating SystemPVD TiAlN multilayerExtended tool life at elevated cutting temperatures
Hardness92.5 HRAHigh resistance to abrasive wear
Coating ColorCopper-BronzeVisual wear indicator for easy tool-life monitoring
Max Operating Temp900°CSuitable for high-speed dry machining
Wear ResistanceExcellentConsistent performance over extended cutting cycles
Fracture ResistanceVery GoodReliable performance under interrupted cuts

Grade Comparison Matrix

GradeCoatingPrimary ApplicationSpeed (m/min)Best For
CA515PVD TiAlN multilayerSteel, Stainless, Cast Iron150–350General-purpose high-precision turning
CA510PVD TiAlNSteel, Cast Iron120–280Economical general machining
CA520PVD TiAlN+TiNStainless Steel, Exotics100–250Difficult-to-machine materials
CA530CVD Al₂O₃+TiCNHardened Steel, Cast Iron80–200Heavy-duty interrupted cutting

Chipbreaker Profile

ParameterValueMachining Implication
Chipbreaker CodeGPGeneral purpose
Groove Depth0.25 mmControls chip curl radius and evacuation
Groove Width2.8 mmDetermines chip thickness and breaking point
Recommended Feed0.1-0.45 mm/revOptimal chip formation range
Depth of Cut0.3-3.5 mmEffective chipbreaker engagement zone

Recommended Applications & Workpiece Materials

Material GroupExamplesMachinabilityRecommended Use
Carbon SteelC45, C50, 1045, 1050★★★★★ ExcellentHigh-speed finishing, continuous cutting
Alloy Steel4140, 4340, 16MnCr5★★★★☆ Very GoodSemi-finishing to finishing operations
Stainless Steel304, 316, 17-4PH★★★★☆ Very GoodPrecision finishing with coolant recommended
Cast IronGG25, GGG40, FC250★★★★★ ExcellentDry machining at elevated speeds
Tool SteelH13, D2, O1 (pre-hardened)★★★☆☆ GoodReduced speeds with continuous cut priority

Application Map by Operation

Operation TypeSuitabilityDepth of CutFeed RateSurface Quality
External Turning✓✓✓✓✓ Ideal0.3-3.5 mm0.1-0.45 mm/revRa 0.4–1.6 μm
Internal Turning (Boring)✓✓✓✓✓ Ideal0.5–3.0 mm0.08–0.3 mm/revRa 0.4–1.6 μm
Facing✓✓✓✓✓ Ideal0.5–2.5 mm0.1–0.35 mm/revRa 0.4–1.6 μm
Profiling / Contouring✓✓✓✓○ Good0.2–2.0 mm0.05–0.25 mm/revRa 0.4–1.6 μm
Grooving / Parting✗ Not RecommendedN/A
Threading✗ Not RecommendedN/A

Recommended Cutting Conditions

Workpiece MaterialHardness (HB)Cutting Speed Vc (m/min)Feed fn (mm/rev)Depth of Cut ap (mm)
Low-Carbon Steel< 180280–3500.15–0.350.5–3.0
Medium-Carbon Steel180–280220–3000.12–0.300.5–2.5
Alloy Steel280–350180–2500.10–0.250.3–2.0
Stainless Steel (Austenitic)< 200150–2200.10–0.250.5–2.5
Gray Cast Iron180–260200–2800.15–0.400.5–4.0
Ductile Cast Iron160–240180–2500.12–0.300.5–3.0

Note: Values are starting recommendations. Optimize based on machine rigidity, workpiece stability, and coolant application. Reduce speed by 15–20% for interrupted cuts or slender workpieces.

Operating Guidelines

  • Coolant Strategy: Flood coolant recommended for stainless steel and alloy steel to minimize built-up edge. Dry machining acceptable for cast iron and some carbon steel applications.
  • Edge Preparation: Inserts are supplied with honed edges (T-land + honing) for optimal edge strength and finish quality. Do not re-hone.
  • Tool Overhang: Minimize tool overhang to 1.5× tool diameter maximum to prevent vibration and chatter during finishing passes.
  • Insert Seating: Ensure toolholder pocket is clean and free of chips before insert change. Torque clamping screw to 3.5–4.5 Nm for secure seating.
  • Corner Wear Monitoring: Monitor flank wear (VB) on nose radius. Replace insert when VB exceeds 0.3 mm or when surface finish degrades below specification.
  • Chip Control: If chips are not breaking properly, increase feed rate by 10–15% or verify coolant concentration and delivery pressure.

Toolholder Compatibility

Compatible Holder SeriesApproach AngleHolder TypeApplication
MTJNR/L93°External turningRoughing to finishing
MTFNR/L93°External turningRoughing to finishing
MTENN75°External turningRoughing to finishing
STFCN45°FacingFinishing to semi-finishing

Holder Requirement: Negative rake toolholders with 93° or 75° approach angle. Ensure holder pocket angle matches insert clearance angle (0°) for proper seating and cutting geometry.

Packaging & Ordering Information

ParameterDetails
Manufacturer Part Number (MPN)TAB06151
Standard Pack Quantity10 inserts per pack
Packaging TypePlastic snap-lock box with foam insert protection
Individual Insert MarkingLaser-etched grade and model code on insert face
Country of ManufactureJapan
WarrantyFull manufacturer warranty against material and manufacturing defects
Bulk OrderingVolume discounts available for quantities of 50+ packs

Catalog Meta Data

AttributeValue
Product SeriesKyocera Standard Turning Inserts
ISO StandardISO 1832:2017
Insert ClassIndexable carbide turning insert
Cutting Edge TypeDouble-sided (two effective cutting edges)
Coating Generation2nd Generation PVD Multilayer
Industry ApplicationsAutomotive, Aerospace, Energy, General Engineering, Medical Devices
SustainabilityRecyclable carbide substrate; RoHS compliant coating

Why Choose Genuine Kyocera? Kyocera inserts are manufactured to exacting tolerances in Japan using advanced powder metallurgy and PVD coating technologies. Genuine inserts ensure predictable tool life, consistent surface finish, and reduced scrap rates. Counterfeit inserts compromise safety, dimensional accuracy, and machine productivity. Always verify authenticity through authorized channels.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

Payments & Security │ 安全な決済方法

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Fast & Reliable Worldwide Shipping │ 国際スピード郵便

We provide priority worldwide logistics exclusively through our corporate DHL Express account, tracking shipments seamlessly from our hubs in Asia, Europe, and China. Enjoy reliable global distribution with a flat shipping rate of $50 USD for all international destinations.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.