Kyocera TKN2-P PR1535 TLC15060
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- Stock: In Stock
- Model: PR1535
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TLC15060
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1. Product Overview
The Kyocera TKN2-P PR1535 TLC15060 is a precision Kyocera indexable cutting insert in grade PR1535 (MEGACOAT NANO PLUS). Engineered and sintered in Japan under ISO 9001 quality control, it delivers stable cutting performance, consistent edge quality and long tool life in CNC production environments.
2. Engineering Quick Reference
| Parameter | Specification |
|---|---|
| Full Product Name | Kyocera TKN2-P PR1535 TLC15060 |
| Ordering Code | TKN2-P |
| Brand | Kyocera |
| Product Type | Indexable Cutting Insert |
| Grade | PR1535 |
| MPN | TLC15060 |
| Origin | Japan |
3. Engineering Specifications
| Parameter | Specification |
|---|---|
| Substrate | Micro-grain WC-Co tungsten carbide (controlled grain & binder) |
| Manufacturing Route | Press → sinter (HIP) → grind / coat per geometry |
| Hardness | HRA 91.5–92.5 (grade dependent) |
| Transverse Rupture Strength | ≈ 3,400–3,800 MPa |
| Edge Preparation | Application-matched hone / T-land |
| Dimensional Control | ISO tolerance class M/G, 100% inspection |
4. Grade Technology
| Parameter | Specification |
|---|---|
| Grade | PR1535 |
| Family | PVD |
| Coating | MEGACOAT NANO PLUS |
| Surface Hardness | HV 3,300 |
| Heat Resistance | 1,050°C |
| ISO Range | P25–P40 / M25–M40 / K25–K40 |
5. Application Range by ISO Material Group
| ISO Group | Suitability | Note |
|---|---|---|
| P – Steel | Excellent | First-choice application group |
| M – Stainless Steel | Very Good | Fully supported application group |
| K – Cast Iron | Very Good | Fully supported application group |
| N – Non-Ferrous | Not Recommended | Outside grade application window |
| S – HRSA / Titanium | Not Recommended | Outside grade application window |
| H – Hardened Steel | Not Recommended | Outside grade application window |
6. Grade Comparison Within Its Family
| Property | PR1535 (this insert) | PR0315 | PR1115 |
|---|---|---|---|
| Surface Hardness | HV 3,300 | HV 3,400 | HV 3,300 |
| TRS | 3,800 MPa | 3,600 MPa | 3,400 MPa |
| Heat Resistance | 1,050°C | 1,100°C | 1,050°C |
| ISO Range | P25–P40 / M25–M40 / K25–K40 | P10–P25 | P20–P35 / M20–M35 |
7. Recommended Workpiece Materials
Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Heat-Resistant Alloy.
8. Operation Capability
| Operation | Suitability |
|---|---|
| General CNC turning/grooving operations | Very Good |
| Production batch machining | Excellent |
| Finishing | Very Good |
| Interrupted cuts | Good |
9. Recommended Cutting Conditions (Reference)
| Workpiece Material | Vc (m/min) | fn (mm/rev) | ap (mm) | Coolant |
|---|---|---|---|---|
| Carbon Steel (S45C/C45, HB 180) | 144–206 | 0.11–0.25 | 0.8–2.8 | Wet (emulsion 6–10%) |
| Alloy Steel (SCM440/4140, HB 280) | 144–206 | 0.11–0.25 | 0.8–2.8 | Wet (emulsion 6–10%) |
| Stainless Steel (SUS304/1.4301) | 112–161 | 0.1–0.22 | 0.7–2.5 | Wet (emulsion 6–10%) |
| Gray Cast Iron (FC250/GG25) | 128–184 | 0.12–0.28 | 0.9–3.1 | Dry / MQL |
| Nodular Cast Iron (FCD450) | 128–184 | 0.12–0.28 | 0.9–3.1 | Dry / MQL |
| Heat-Resistant Alloy (Inconel 718) | 36–51 | 0.07–0.15 | 0.6–2.1 | Wet (emulsion 6–10%) |
| Titanium Alloy (Ti-6Al-4V) | 36–51 | 0.07–0.15 | 0.6–2.1 | Wet (emulsion 6–10%) |
10. Setup Guidelines
- Clean the holder pocket before mounting; verify 3-point seat contact
- Torque the clamping screw 2.0–4.0 N·m with a calibrated wrench
- Check seat runout ≤ 0.02 mm TIR
- Run-in at 80% parameters for the first minutes of cut
- Index at VB 0.3 mm flank wear — never run to edge failure
11. Wear Limits
| Criterion | Limit | Action |
|---|---|---|
| Flank wear VB | 0.30 mm | Index insert |
| Crater KT | 0.10 mm | Reduce Vc / improve coolant |
| Chipping | Any | Tougher grade / check rigidity |
12. Troubleshooting
| Problem | Cause | Solution |
|---|---|---|
| Short life | Vc too high / wrong grade | Reduce Vc; re-select grade |
| Chipping | Vibration / impact | Rigid setup; tougher grade |
| Poor finish | Wear / BUE | Increase Vc; index edge |
13. Quality Assurance
| Quality Attribute | Specification |
|---|---|
| Manufacturing Standard | ISO 9001:2015 certified Kyocera production, Japan |
| Dimensional Inspection | 100% inspection with CMM-class tolerance control |
| Edge Inspection | Microscopic cutting-edge inspection on every piece |
| Traceability | Laser-marked lot code on packaging; full batch traceability |
| Country of Origin | Japan |
14. Packaging & Ordering
| Parameter | Specification |
|---|---|
| Manufacturer Part Number | TLC15060 |
| Ordering Code | TKN2-P |
| Standard Packaging | 10 pcs/box (inserts) |
| Minimum Order Quantity | 1 box |
| Stock Status | In stock — ships within 1–3 business days |
| Warranty | 90-day manufacturing-defect warranty |
15. Catalog Meta Data
| Parameter | Specification |
|---|---|
| Brand | Kyocera |
| Product Type | Indexable Cutting Insert |
| Full Product Name | Kyocera TKN2-P PR1535 TLC15060 |
| Code | TKN2-P |
| Grade | PR1535 |
| MPN | TLC15060 |
| Origin | Japan |
16. Frequently Asked Questions
Q: What is the TKN2-P?
A: A Kyocera indexable cutting insert for CNC production machining — see the identification table above.
Q: What grade is the TKN2-P?
A: Grade PR1535 — see Section 4 for full grade technology data.
Q: What materials does the TKN2-P cut?
A: Carbon Steel, Alloy Steel, Stainless Steel, Cast Iron, Heat-Resistant Alloy.
Q: What parameters should I start with?
A: The reference cutting-condition table in Section 9, scaled to your material group.
Q: When do I index the TKN2-P?
A: At 0.30 mm flank wear, or immediately on visible chipping.
Why Buy from Kyotow.com? 100% genuine OEM Kyocera cutting tools sourced through authorized channels. Full manufacturer warranty & batch traceability. Fast worldwide shipping with tracked delivery. Free engineering support for cutting parameter selection, grade choice and application troubleshooting.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
