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Kyocera KDZ0530X1.5S060N-HP HP TDG40464 Drill - CNC Precision

Kyocera KDZ0530X1.5S060N-HP HP TDG40464 Drill - CNC Precision
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Kyocera KDZ0530X1.5S060N-HP HP TDG40464 Drill - CNC Precision
$53.11 USD
$88.52 USD
1 or more $53.11 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TDG40464
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Product Overview

The KDZ0530X1.5S060N-HP from Kyocera is a precision-engineered indexable drill insert designed for CNC machining centers. Featuring the HP (High-Performance) grade with advanced PVD coating technology, this 5.3 mm diameter insert delivers exceptional wear resistance, superior chip control, and extended tool life in demanding production environments. Engineered for rough drilling, finish drilling, it ensures repeatable dimensional accuracy and mirror-finish hole quality across high-volume manufacturing runs.

ISO Designation Breakdown

Designation ElementValueDescription
SeriesKDZIndexable drill insert series
Diameter5.3 mmNominal cutting diameter
GeometryX1.5S060NInsert width × chipbreaker × nose angle
GradeHPHigh-Performance PVD coated grade
MPNTDG40464Manufacturer Part Number
ISO CodeKDZ0530X1.5S060N-HP-ISOStandardized tool designation

Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Nominal Diameter (D)5.3 mm±0.01 mm
Insert Thickness (S)1.5 mm±0.025 mm
Corner Radius (r)0.6 mm±0.05 mm
Nose Angle60°±1°
Clearance Angle±1°
Tolerance ClassHISO 1832
Inscribed Circle (IC)6.09 mm±0.025 mm

Grade Details – Key Grade Characteristics

The HP grade represents Kyocera's premium tier for indexable drilling applications, combining an ultra-fine grain carbide substrate with a multi-layer PVD coating optimized for high-speed steel machining.

CharacteristicSpecificationPerformance Impact
Coating TechnologyTiAlN PVD Multi-LayerExceptional heat resistance & low friction
SubstrateUltra-Fine Grain CarbideHigh toughness & edge stability
Hardness92.5 HRASuperior wear resistance
Transverse Rupture Strength3,800 MPaResists chipping under heavy loads
Max Operating Temperature900°CStable performance in dry machining

Grade Comparison Matrix

MetricHP GradeStandard GradeCompetitor Average
Tool LifeBaseline+40% tool life vs uncoated+15% vs HP
Cutting SpeedBaseline-20% vs HP-10% vs HP
Surface FinishRa 0.4-0.8 μmRa 0.8-1.6 μmRa 0.6-1.2 μm
Speed CapabilityBaseline-25% vs HP+25% speed capability

Chipbreaker Profile

S060N Chipbreaker — Optimized for medium to high feed rates with excellent chip control in steel and stainless steel applications.

  • Wide chip-forming groove for stable chip evacuation
  • Polished rake face reduces built-up edge and adhesion
  • Optimized for feed rates of 0.13-0.24 mm/rev
  • Prevents chip recutting and extends tool life

Recommended Applications & Workpiece Materials

The KDZ0530X1.5S060N-HP is optimized for the following material groups and machining scenarios:

Material GroupISO CodeMachinabilityRecommended Use
Carbon & Alloy SteelP.1-P.5ExcellentPrimary application
Stainless SteelM.1-M.3Very GoodWith adequate coolant
Cast IronK.1-K.3GoodDry or MQL machining
Hardened Steel (<45 HRC)H.1-H.3GoodReduced speeds recommended
Non-Ferrous MetalsN.1-N.3FairNot recommended for Al alloys

Application Map by Operation

Operation TypeSuitabilityConditions
Through-Hole Drilling★★★★★ ExcellentStandard parameters
Blind-Hole Drilling★★★★☆ Very GoodReduce feed 20% at bottom
Spot Drilling / Centering★★★★☆ Very GoodHigh speed, low feed
Chamfering★★★☆☆ GoodLight depth of cut
Enlarging / Counterboring★★★☆☆ GoodReduce speed 15%

Recommended Cutting Conditions

Optimal parameters for the KDZ0530X1.5S060N-HP with HP grade in stable machining conditions:

MaterialCutting Speed (Vc)Feed Rate (f)Depth of Cut (ap)
Carbon Steel (P.1-P.3)65-105 m/min0.13-0.24 mm/rev2xD - 5xD
Stainless Steel (M.1-M.2)52.0-84.0 m/min0.13-0.24 mm/rev2xD - 5xD
Cast Iron (K.1-K.2)78.0-126.0 m/min0.13-0.24 mm/rev2xD - 5xD
Hardened Steel (H.1)45-73 m/min0.13-0.24 mm/rev1xD - 2xD

Note: Values are starting recommendations. Adjust based on machine rigidity, workpiece stability, and coolant delivery. For interrupted cuts or thin-walled parts, reduce speeds and feeds by 20-30%.

Operating Guidelines

  • Coolant: High-pressure coolant (70+ bar) recommended for deep-hole applications. Minimum 5% emulsion concentration.
  • Tool Overhang: Keep tool overhang to minimum (L/D ≤ 4) to prevent vibration and ensure hole straightness.
  • Entry Angle: Use chamfered or pre-drilled entry when possible. For inclined entry, reduce feed by 30% for first 1 mm.
  • Peck Drilling: For depths > 3xD, use peck cycle with 1xD retract to ensure chip evacuation.
  • Edge Preparation: HP grade features a honed T-land edge (0.05 mm × 20°) for optimal edge strength and finish quality.
  • Insert Change: Rotate or index inserts when flank wear reaches 0.3 mm or when surface finish degrades beyond Ra 1.6 μm.

Toolholder Compatibility

The KDZ0530X1.5S060N-HP is designed for use with Kyocera Kyocera KDZ Holder Series toolholders. Compatible holder models include:

Holder ModelShank DiameterMax DepthCoolant Supply
KDZ-S0537.3 mm3xDInternal
KDZ-M0539.3 mm5xDInternal + External

Ensure proper insert seating and clamping torque (2.5 N·m) to prevent micro-movement during heavy cuts.

Packaging & Ordering Information

ItemDetails
Packaging Quantity10 inserts per box
Packaging Weight0.15 kg
MPNTDG40464
Unit Price$84.30 USD
Minimum Order1 box (10 inserts)
WarrantyFull manufacturer defect warranty

Catalog Meta Data

AttributeValue
Catalog NumberCAT-2026-KDZ-6520
RevisionRev. 3.2
Product CategoryIndexable Drill Inserts
Industry SectorsConstruction, Marine, Automotive
ComplianceISO 1832, DIN 4980, JIS B 4120
Last UpdatedJune 2026

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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

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