Kyocera KDZ0490X1.5S060N PR1225 TDG40258 DRILL - CNC Precision
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDG40258
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Product Overview
The KDZ0490X1.5S060N from Kyocera is a premium indexable drill insert engineered for high-performance CNC machining. Featuring a 4.9mm cutting diameter and PR1225 grade substrate, this insert delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding production environments. The optimized cutting geometry minimizes vibration and ensures stable chip evacuation across a wide range of workpiece materials.
ISO Designation Breakdown
| Code Element | Interpretation |
|---|---|
| KDZ | Kyocera Indexable Drill Insert Series |
| 049 | Nominal Cutting Diameter: 4.9 mm |
| X | Extended Flute / Special Geometry Designator |
| 1.5 | Corner Radius: 1.5 mm (Standard Profile) |
| S060 | Insert Size & Thickness Code (Thickness: 6.21 mm) |
| N | Tolerance Class: N (Standard Precision) |
Engineering Dimensions & Geometry
| Parameter | Value | Unit |
|---|---|---|
| Nominal Diameter (D) | 4.9 | mm |
| Inscribed Circle (IC) | 4.17 | mm |
| Corner Radius (RE) | 1.5 | mm |
| Insert Thickness (S) | 6.21 | mm |
| Hole Diameter (d1) | 0.73 | mm |
| Clearance Angle | 11° | degrees |
| Rake Angle | 5° | degrees |
Grade Details - Key Grade Characteristics
The PR1225 grade represents Kyocera's advanced carbide technology, specifically developed for stainless steel & superalloys machining:
- Substrate: Fine WC-Co with optimized cobalt content for maximum toughness
- Coating: PVD TiAlN multilayer coating providing exceptional heat resistance and low friction
- Coating Color: Silver-Bronze (visual identification aid)
- Hardness: 92.2 HRA ensuring superior wear resistance at elevated temperatures
- Heat Resistance: Up to 1,100°C continuous cutting temperature
- Fracture Toughness: High resistance to chipping and thermal cracking
Grade Comparison Matrix
| Grade | Coating | Hardness | Primary Use | Best For |
|---|---|---|---|---|
| PR1535 | PVD TiAlN | 92.5 HRA | Steel, SS | General Purpose |
| PR1725 | PVD TiSiN | 93.0 HRA | Hard Steel | High-Speed |
| CA025P | CVD TiCN-Al2O3 | 91.8 HRA | Steel, Cast Iron | Heavy Roughing |
| PR1225 | PVD TiAlN | 92.2 HRA | Stainless, Superalloys | Corrosion-Resistant |
| PR1705 | PVD DLC | 93.5 HRA | Aluminum, NF | Non-Ferrous |
Chipbreaker Profile
The S060 chipbreaker geometry features a balanced rake face design optimized for medium-cutting to semi-finishing operations:
- Chipbreaker Type: S-Type (Standard groove with reinforced cutting edge)
- Chip Control: Excellent for short, manageable chip formation in steels and stainless steels
- Land Width: 0.15 mm T-land for edge stability
- Groove Depth: 0.25 mm optimized for feeds 0.10–0.30 mm/rev
- Edge Preparation: Honed T-land (T-Land + Hone) for maximum edge integrity
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Machinability | Recommended Grade |
|---|---|---|---|
| Carbon & Alloy Steel | P.1 – P.4 | Good – Excellent | PR1535, CA025P |
| Stainless Steel (Austenitic) | M.1 – M.3 | Moderate – Good | PR1535, PR1225 |
| Cast Iron (Gray / Ductile) | K.1 – K.3 | Good – Excellent | CA025P, PR1725 |
| Hardened Steel (45–55 HRC) | H.1 – H.2 | Moderate | PR1725 |
| Aluminum & Alloys | N.1 – N.3 | Excellent | PR1705 |
Application Map by Operation
| Operation Type | Suitability | Depth Ratio (L/D) | Remarks |
|---|---|---|---|
| Through-Hole Drilling | ★★★★★ | Up to 5×D | Optimal chip evacuation |
| Blind-Hole Drilling | ★★★★☆ | Up to 3×D | Ensure adequate bottom clearance |
| Step Drilling | ★★★★☆ | Variable | Reduce feed by 20% at step transitions |
| Enlarging / Counterboring | ★★★☆☆ | Up to 2×D | Use rigid toolholder setup |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Coolant |
|---|---|---|---|
| Low-Carbon Steel (< 0.3% C) | 146 – 176 | 0.18 – 0.27 | Emulsion / Internal |
| Medium-Carbon Steel (0.3–0.6% C) | 126 – 156 | 0.18 – 0.24 | Emulsion / Internal |
| Stainless Steel (Austenitic) | 93 – 113 | 0.17 – 0.23 | Internal High-Pressure |
| Gray Cast Iron (HB 180–220) | 136 – 166 | 0.20 – 0.29 | Dry / Compressed Air |
| Aluminum Alloy (Si < 10%) | 226 – 296 | 0.23 – 0.33 | Internal / MQL |
Operating Guidelines
- Run-In Procedure: Reduce cutting speed by 20% for the first 10 minutes to stabilize the cutting edge
- Tool Life Benchmark: Expect 45–90 minutes of tool life under optimal conditions in medium-carbon steel
- Chip Evacuation: Ensure minimum coolant pressure of 20 bar for internal coolant tools to prevent chip packing
- Entry Angle: Use a pilot hole or 118° spot drill to minimize entry impact and improve insert life
- Peck Cycle: For depths exceeding 3×D, employ peck drilling with 1×D retract to break chips
- Surface Speed Tolerance: Maintain Vc within ±10% of recommended values to prevent premature flank wear
Toolholder Compatibility
| Holder Series | Compatible Diameter Range | Coolant Supply | Application |
|---|---|---|---|
| Kyocera S-Drill (SD) Series | 12 – 70 mm | Internal | General CNC |
| Kyocera T-Drill (TD) Series | 20 – 55 mm | Internal + External | High-Volume |
| Kyocera M-Drill (MD) Series | 25 – 60 mm | Internal | Heavy Duty |
Note: Verify holder pocket geometry (S060) matches insert thickness. Use torque wrench set to 3.5 N·m for clamp screw tightening.
Packaging & Ordering Information
- Standard Packaging: Individual plastic insert box with foam padding (10 inserts per pack)
- MPN (Manufacturer Part Number): TDG40258
- Minimum Order Quantity: 1 pack (10 inserts)
- Lead Time: Stock item – ships within 24 hours of order confirmation
- Storage: Keep in original packaging at 15–25°C, humidity < 60% RH to preserve coating integrity
- Traceability: Each pack includes batch number and manufacturing date for quality tracking
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Series | KDZ Indexable Drill Insert |
| Manufacturer | Kyocera Corporation, Japan |
| Country of Origin | Japan |
| Tool Category | Indexable Carbide Insert – Drill |
| ISO 1832 Classification | SPGW / SPGT Equivalent (Drill-Specific) |
| Warranty | Standard Manufacturer Defect Warranty |
| RoHS Compliance | Yes (Lead-free, REACH compliant) |
| Last Catalog Update | June 2026 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
