Kyocera KDA1600X05S160C 160C TDJ00524 DRILL - CNC Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDJ00524
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Product Overview
The KDA1600X05S160C from Kyocera is a precision-engineered indexable drill insert designed for high-performance CNC drilling operations. Featuring Grade 160C carbide substrate with advanced coating technology, this tool delivers exceptional wear resistance, heat stability, and extended tool life in demanding production environments. The optimized geometry ensures superior chip evacuation and reduced cutting forces, making it ideal for high-volume manufacturing across aerospace, automotive, and general engineering sectors.
ISO Designation Breakdown
| Designator | Meaning |
|---|---|
| KDA | Kyocera Drill Series – Indexable Insert Type |
| 1600 | Drill Diameter: 16.00 mm |
| X05 | Geometry Code – Optimized for General Purpose Machining |
| S | Shank / Holder Interface Standard |
| 160C | Carbide Grade with AlCr Coating – Excellent Wear & Heat Resistance |
Engineering Dimensions & Geometry
| Parameter | Value | Unit |
|---|---|---|
| Drill Diameter (DC) | 16.00 | mm |
| Flute Length (lf) | 16 | mm |
| Overall Length (OAL) | 133 | mm |
| Drilling Depth (ap) | 59.0 | mm |
| Functional Length (lf) | 83 | mm |
| Shank Length (ls) | 48 | mm |
| Body Diameter (dm) | 2.8 | mm |
Grade Details – Key Grade Characteristics
Grade 160C is a premium cermet-grade carbide featuring a multi-layer AlCr (Aluminum Chrome) coating developed via Kyocera's proprietary PVD process. This grade offers:
- Exceptional Wear Resistance: Hardness exceeding 1800 HV ensures minimal flank wear even at elevated cutting speeds.
- Superior Heat Resistance: Oxidation threshold of 1,150°C enables stable performance in dry and high-speed machining.
- Optimized Chip Control: The substrate-coating interface minimizes built-up edge (BUE) on ferrous materials.
- Extended Tool Life: Field tests demonstrate 30–40% longer tool life compared to uncoated carbide in continuous drilling.
Grade Comparison Matrix
| Property | Grade 160C | Standard Uncoated | Competitor AlTiN |
|---|---|---|---|
| Hardness (HV) | 1,850 | 1,600 | 1,750 |
| Oxidation Temp. (°C) | 1,150 | 800 | 1,050 |
| Coating Thickness (μm) | 2.5–3.5 | — | 2.0–3.0 |
| Tool Life Index | 1.40 | 1.00 | 1.20 |
| Recommended Vc (m/min) | 80–150 | 60–100 | 70–120 |
Chipbreaker Profile
The X05 geometry incorporates a precision-ground chipbreaker optimized for medium-feed drilling in steels and cast irons. Key features include:
- Positive Rake Angle: Reduces cutting force and minimizes heat generation at the tool tip.
- Curved Chip Groove: Promotes tight chip curling for reliable evacuation through internal coolant channels.
- Reinforced Cutting Edge: Micro-honed edge preparation (T-land 0.05 mm at 20°) enhances edge stability against intermittent cuts.
- Polished Flute Surface: Mirror-finish flutes reduce friction and prevent chip welding on sticky materials.
Recommended Applications & Workpiece Materials
| Material Group | Machinability | Recommended Vc (m/min) | Feed (mm/rev) |
|---|---|---|---|
| Low Carbon Steel (S15C, 1018) | ★★★★★ Excellent | 100–140 | 0.15–0.25 |
| Medium Carbon Steel (S45C, 1045) | ★★★★★ Excellent | 90–130 | 0.12–0.22 |
| Alloy Steel (SCM440, 4140) | ★★★★☆ Very Good | 80–120 | 0.10–0.20 |
| Stainless Steel (SUS304, 316) | ★★★★☆ Very Good | 60–90 | 0.10–0.18 |
| Gray Cast Iron (FC250, G25) | ★★★★★ Excellent | 100–150 | 0.15–0.30 |
| Ductile Cast Iron (FCD500) | ★★★★☆ Very Good | 80–110 | 0.12–0.22 |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Through-Hole Drilling (3D–5D) | ✓ Primary Application | Internal coolant recommended for depths >3D |
| Blind-Hole Drilling | ✓ Suitable | Reduce feed by 20% in last 1D to control burr |
| Stacked Plate Drilling | ✓ Suitable | Use rigid setup; peck cycle for plates >10 mm each |
| Cross-Hole Drilling | △ Caution | Reduce speed 30%; ensure adequate coolant pressure |
| Inclined Entry Drilling | ✓ Suitable | Use spot drill or reduced feed until full engagement |
Recommended Cutting Conditions
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Coolant |
|---|---|---|---|
| Carbon Steel | 100–140 | 0.15–0.25 | Wet (Internal) |
| Alloy Steel | 80–120 | 0.12–0.20 | Wet (Internal) |
| Stainless Steel | 60–90 | 0.10–0.18 | Wet (High Pressure) |
| Cast Iron | 100–150 | 0.15–0.30 | Dry / Wet |
| Aluminum Alloy | 150–250 | 0.15–0.35 | Wet / MQL |
Operating Guidelines
- Run-In Period: For the first 5 holes, reduce cutting speed by 20% to allow the coating to stabilize and achieve optimal adhesion.
- Coolant Pressure: Maintain minimum 3 MPa (30 bar) coolant pressure for internal coolant holes to ensure effective chip evacuation at depths >3D.
- Peck Cycle: Use peck drilling with 1D–2D peck depth for blind holes or when chip evacuation is compromised.
- Tool Life Monitoring: Monitor flank wear (VB) every 50 holes. Retire insert when VB exceeds 0.3 mm or when surface finish degrades visibly.
- Storage: Store inserts in original packaging away from direct sunlight and corrosive environments. Avoid contact between cutting edges.
Toolholder Compatibility
| Holder Series | Compatibility | Notes |
|---|---|---|
| Kyocera KDA Standard Holders | ✓ Direct Fit | Recommended for optimal runout and coolant delivery |
| DIN 1835-B Toolholders | ✓ Compatible | Verify shank diameter matches holder bore |
| HSK-A63 / HSK-A100 | ✓ Compatible | Use reduction sleeves for smaller shank diameters |
| BT40 / BT50 Holders | ✓ Compatible | Ensure hydraulic or shrink-fit collets for best results |
Packaging & Ordering Information
- Packaging: Each insert is individually packed in a protective plastic blister pack with desiccant to prevent corrosion. 10 inserts per inner box; 100 inserts per master carton.
- MPN: TDJ00524
- Minimum Order: 1 insert (bulk pricing available for quantities ≥50).
- Lead Time: Stock items ship within 24–48 hours. Non-stock items typically 2–3 weeks.
- Warranty: Full manufacturer warranty against material and manufacturing defects. Does not cover wear from normal use or misuse.
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | KDA – Indexable Drill Inserts |
| Catalog Page Reference | Kyocera Round Tools Catalog L79–L82 |
| Tool Category | Indexable Insert Drill |
| Coating Technology | AlCr PVD Multi-Layer |
| Coolant Type | Internal Coolant Holes (3D & 5D) |
| ISO 13399 Classification | Drilling Tool – Indexable Insert Type |
| Revision Date | 2026-Q2 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
