Kyocera KDA1380X03S140N CA6535 TDJ00109 Drill - Heavy-Duty Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDJ00109
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Product Overview
The KDA1380X03S140N from Kyocera is a precision-engineered CA6535-grade carbide drill insert designed for heavy-duty drilling. This indexable insert combines an advanced CVD TiCN+Al2O3+TiN coating with a coarse grain carbide substrate to deliver exceptional wear resistance, thermal stability, and cutting-edge integrity in demanding aluminum applications.
Manufactured to exacting tolerances in Japan, the KDA1380X03S140N ensures repeatable hole quality, superior surface finishes, and extended tool life—reducing cost-per-hole and minimizing downtime in high-volume production environments.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| Series | KDA | Kyocera drill insert family |
| Size Code | 1380 | Cutting diameter & insert geometry |
| Chipbreaker | X03 | Chip control geometry profile |
| Grade & Tolerance | S140N | Tolerance class & corner configuration |
Engineering Dimensions & Geometry
| Parameter | Value | Unit |
|---|---|---|
| Inscribed Circle (IC) | 9.825 | mm |
| Insert Thickness | 4.17 | mm |
| Corner Radius | 0.5 | mm |
| Cutting Diameter (D1) | 15.5 | mm |
| Overall Length (L1) | 28.6 | mm |
| Hole Depth Capacity | 37.1 | mm |
| Tolerance Class | G-class (±0.025 mm) | — |
Grade Details – Key Grade Characteristics
| Property | Specification |
|---|---|
| Grade Designation | CA6535 |
| Coating Technology | CVD TiCN+Al2O3+TiN |
| Carbide Substrate | Coarse grain |
| Hardness | 90.5 HRA |
| Visual Color | Black-Gold |
| Thermal Stability | Up to 1,100°C |
| Fracture Toughness | High (KIC > 12 MPa·m½) |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Best For |
|---|---|---|---|
| CA6535 | ★★★★★ | ★★★★☆ | Aluminum |
| PR1225 | ★★★★☆ | ★★★★★ | Stainless Steel |
| TN6020 | ★★★★☆ | ★★★★☆ | General Steel |
| CA6535 | ★★★★★ | ★★★☆☆ | Cast Iron |
| GW15 | ★★★☆☆ | ★★★★★ | Aluminum |
Chipbreaker Profile
The X03 chipbreaker geometry on the KDA1380X03S140N features a precision-ground rake face with optimized chip-curl radius and groove depth. This design ensures reliable chip fragmentation across a wide feed range, preventing bird-nesting in blind-hole applications and enabling smooth chip evacuation in through-hole drilling.
- Chip Curl Radius: Optimized for aluminum chips
- Rake Angle: Positive 8°–12° for reduced cutting forces
- Land Width: 0.15 mm for edge strength
- Chip Pocket Depth: 0.25 mm for effective chip control
Recommended Applications & Workpiece Materials
| Material Group | Hardness Range | Performance Rating |
|---|---|---|
| Aluminum | HB 150–300 | ★★★★★ Optimal |
| Low-Alloy Steel | HB 180–280 | ★★★★★ Optimal |
| Stainless Steel (Austenitic) | HB 150–250 | ★★★★☆ Excellent |
| Tool Steel (Annealed) | HB 200–350 | ★★★★☆ Excellent |
| Cast Iron (Gray) | HB 180–260 | ★★★☆☆ Good |
Application Map by Operation
| Operation Type | Suitability | Recommended Conditions |
|---|---|---|
| Through-Hole Drilling | ✓ Highly Recommended | Vc 140–260 m/min, f 0.2–0.45 mm/rev |
| Blind-Hole Drilling | ✓ Highly Recommended | Reduce feed 20% at bottom; use peck cycle |
| Counter-Boring | △ Moderate | Reduce Vc 15%; stable workholding required |
| Spot-Facing | ✓ Recommended | Low feed; high coolant pressure |
| Enlarging / Reaming | △ Moderate | Light cuts; precision toolholder essential |
Recommended Cutting Conditions
| Parameter | Minimum | Optimal | Maximum |
|---|---|---|---|
| Cutting Speed (Vc) | 140 m/min | 200 m/min | 260 m/min |
| Feed per Revolution (f) | 0.2 mm/rev | 0.33 mm/rev | 0.45 mm/rev |
| Depth of Cut (ap) | 0.5 × D | 1.0 × D | 3.0 mm |
| Coolant Pressure | 20 bar | 40 bar | 70 bar (through-tool) |
Operating Guidelines
- Tool Runout: Maintain TIR < 0.01 mm at the insert tip to prevent uneven wear and premature chipping.
- Coolant: Use water-soluble coolant at 6–8% concentration. Through-tool coolant is strongly recommended for chip evacuation.
- Peck Drilling: For holes deeper than 3×D, employ peck cycles with 1×D peck depth and 0.3×D retract.
- Entry Angle: Ensure perpendicular entry (±0.5°) to avoid insert corner breakdown.
- Speed Ramp: Reduce cutting speed by 15% during entry and exit to minimize burr formation.
- Insert Change: Index or replace insert when flank wear reaches 0.15 mm or when surface finish degrades.
Toolholder Compatibility
| Holder Series | Compatible Size | Clamping System |
|---|---|---|
| Kyocera KDA Holders | KDA1380 | Wedge-lock / Screw-clamp |
| ISO Standard Holders | PCLNR / PCLNL | Lever-lock |
| High-Pressure Coolant Holders | HPC-KDA series | Hydraulic / HSK-T |
Note: Verify holder pocket geometry (S-type) matches insert thickness 4.17 mm and inscribed circle 9.825 mm before mounting.
Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN (Manufacturer Part Number) | TDJ00109 |
| Packaging Unit | 10 inserts per sealed plastic box |
| Minimum Order Quantity | 1 box (10 inserts) |
| Individual Price | $129.0 USD per insert |
| Box Price (10 pcs) | $1290.0 USD |
| Warranty | Full manufacturer warranty against material defects |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product ID | 6803 |
| Catalog Series | KDA Drill Insert 2026 |
| Revision | Rev. 3.2 (June 2026) |
| RoHS Compliance | Yes (2011/65/EU) |
| REACH Status | Compliant |
| Country of Manufacture | Japan |
| HS Code | 8209.00.00 |
Why Buy from Kyotow.com? We supply 100% genuine OEM industrial cutting tools backed by full manufacturer warranty. Every insert is inspected for authenticity and dimensional accuracy before dispatch. Our expert CNC tooling team provides application support, parameter optimization, and bulk pricing for institutional orders.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
