Kyocera KDA0960X03S100N PR1535 TDJ00067 DRILL - Steel Drilling
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。
- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDJ00067
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
Product Overview
The KDA0960X03S100N is a premium indexable carbide drill insert from Kyocera's medium-depth drilling series. Engineered for high-precision CNC operations, this 9.6 mm diameter insert features a 100 mm functional length designed for Standard Performance machining. Ideal for general machining applications requiring moderate drilling depths. The optimized substrate and advanced PVD coating ensure exceptional hole quality, dimensional accuracy, and extended tool life in demanding production environments.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| Brand | KDA | Kyocera Drill Insert Series |
| Diameter | 9.6 mm | Nominal Cutting Diameter |
| Geometry | X03S | Insert Shape & Clearance Angle |
| Length | 100 | 100 mm Functional Length |
| Grade | N | Tolerance Class / Corner Prep |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Nominal Diameter (DC) | 9.6 mm | h7 |
| Overall Length (OAL) | 100 mm | ±0.5 mm |
| Corner Radius (RE) | 0.3 mm | ±0.05 mm |
| Inscribed Circle (IC) | 12.700 mm | ±0.025 mm |
| Insert Thickness (S) | 4.76 mm | ±0.013 mm |
| Wiper Length | 1.4 mm | — |
| Helix Angle | 30° | ±1° |
Grade Details - Key Grade Characteristics
Grade PR1535 is a PVD-coated carbide grade specifically developed for high-performance drilling in steel and stainless steel applications. The multi-layer coating architecture provides exceptional thermal stability, oxidation resistance, and wear resistance under demanding cutting conditions.
| Characteristic | Specification |
|---|---|
| Substrate | Ultra-fine grain carbide (0.6 μm) |
| Coating Type | TiAlN + TiSiN Multi-layer PVD |
| Coating Hardness | 3,450 HV |
| Oxidation Resistance | 1,150°C |
| Color Identification | Bronze-Gold |
| Coating Thickness | 3.5 μm |
Grade Comparison Matrix
| Grade | Coating | Best For | Speed | Wear Resistance |
|---|---|---|---|---|
| PR1535 (Selected) | TiAlN/TiSiN | Steel, SS | High | Excellent |
| PR1215 | TiAlN | General Steel | Medium | Very Good |
| PR1535 | TiAlN+TiSiN | Hard Steel | High | Excellent |
| CA025P | CVD Al₂O₃ | Cast Iron | Medium | Good |
| TN6010 | TiN | Aluminum | Very High | Moderate |
Chipbreaker Profile
The advanced chipbreaker geometry ensures reliable chip formation and evacuation across a wide range of feed rates and depths. The dual-rake design with optimized groove geometry minimizes cutting forces while maintaining edge strength for medium-depth applications.
| Feature | Value | Benefit |
|---|---|---|
| Rake Angle (γ) | 11° Positive | Reduced cutting force, lower heat generation |
| Chipbreaker Width | 0.30 mm | Controlled chip curl for reliable evacuation |
| Land Width | 0.18 mm | Edge strength for interrupted cuts |
| Groove Depth | 0.10 mm | Optimal chip breaking at low-to-moderate feeds |
| Secondary Rake | 18° | Enhanced chip flow in deep-hole drilling |
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Machinability | Recommended |
|---|---|---|---|
| Low Alloy Steel | P1.1 - P2.5 | Good - Excellent | ✓ Ideal |
| Stainless Steel (Austenitic) | M1.0 - M2.0 | Moderate | ✓ Recommended |
| Tool Steel (Hardened) | P3.0 - P4.0 | Difficult | ✓ Capable (reduce speed 20%) |
| Cast Iron (Gray) | K1.0 - K2.0 | Good | ○ Acceptable |
| Titanium Alloys | S1.0 - S2.0 | Difficult | ○ Possible (special parameters) |
| High-Temp Alloys | S3.0 - S4.0 | Very Difficult | △ Limited (consult factory) |
Application Map by Operation
| Operation Type | Suitability | Max Depth | Notes |
|---|---|---|---|
| Through-Hole Drilling | ★★★★★ | 4×D | Optimal chip evacuation |
| Blind-Hole Drilling | ★★★★☆ | 3×D | Use peck cycle for >2.5×D |
| Counterboring | ★★★★☆ | 1×D | Reduce feed 15% |
| Enlarging / Boring | ★★★☆☆ | 1.5×D | Pre-drill required |
| Stack Drilling | ★★★★☆ | 2×D | Ensure plate alignment |
Recommended Cutting Conditions
| Material | Vc (m/min) | fn (mm/rev) | Coolant |
|---|---|---|---|
| Low Carbon Steel | 120 - 180 | 0.12 - 0.25 | Emulsion / MQL |
| Alloy Steel (42CrMo4) | 100 - 140 | 0.10 - 0.20 | Emulsion 8-10% |
| Stainless Steel (304) | 80 - 110 | 0.08 - 0.18 | High-pressure coolant |
| Tool Steel (H13) | 60 - 90 | 0.08 - 0.15 | Emulsion / Oil |
| Cast Iron (GG25) | 90 - 130 | 0.10 - 0.22 | Dry / Compressed air |
Operating Guidelines
- Run-in Period: Reduce cutting speed by 20% for the first 10 holes to stabilize the cutting edge and achieve consistent wear patterns.
- Coolant Flow: Maintain minimum 4 bar pressure with emulsion concentration 8-10% for optimal tool life. For deep-hole drilling (>3×D), increase to 6+ bar.
- Peck Drilling: For depths exceeding 3×D, use peck cycle with 0.5×D retract to ensure chip evacuation and prevent packing.
- Tool Life Monitoring: Monitor flank wear (VB). Replace insert when VB exceeds 0.3 mm or when surface finish degrades below Ra 1.6 μm.
- Workpiece Security: Ensure rigid clamping. Minimum recommended workpiece support within 2×D of drill entry point to prevent vibration.
- Spindle Runout: Maintain spindle runout below 0.01 mm TIR for optimal hole straightness and surface finish.
Toolholder Compatibility
| Holder Series | Designation | Compatibility |
|---|---|---|
| Kyocera KDA-M100 | KDA-M100 9.6 mm | ✓ Native Match |
| Kyocera KDA Standard | KDA-S 9.6 mm | ✓ Compatible |
| ISO Standard Holder | PCLNR/L 3232P12 | ✓ With adapter |
| VDI Turret (DIN 69880) | VDI 40/50 | ✓ Via tool block |
| Capto Interface | C5 / C6 | ✓ With reduction sleeve |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Packaging Unit | 1 insert per plastic pocket, 10 pockets per box |
| MPN | TDJ00067 |
| EAN (Box) | 496066400067 |
| Minimum Order | 1 insert (bulk discounts available for 50+ units) |
| Warranty | Full manufacturer defect warranty - 12 months from date of purchase |
| Storage | Store in original packaging at 15-25°C, humidity <60% RH |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | KDA Indexable Drill Insert |
| Series | KDA-X03S100N |
| Generation | 2024 Release |
| Replacement For | KDA1000X03S100 (Previous Gen) |
| Catalog Page | Kyocera Cutting Tools 2024, p. 348-352 |
| CAD Model | Available in STEP and IGES formats on request |
| RoHS Status | Compliant (2011/65/EU) |
Need application support? Our technical team can help optimize cutting parameters for your specific material and machine setup. Contact us with your workpiece details and machine specifications for a free parameter recommendation.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
