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Kyocera KDA0560X03S060N PR930 TDJ00027 Drill Insert - Steel Drilling

Kyocera KDA0560X03S060N PR930 TDJ00027 Drill Insert - Steel Drilling
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Kyocera KDA0560X03S060N PR930 TDJ00027 Drill Insert - Steel Drilling
$28.29 USD
$47.15 USD
1 or more $28.29 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TDJ00027
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Product Overview

The KDA0560X03S060N is a precision-engineered carbide drill insert manufactured by Kyocera in Japan. Designed specifically for CNC drilling operations, this indexable insert delivers exceptional hole accuracy, superior surface finish, and extended tool life across high-volume production environments. The PR930 grade substrate combined with optimized chipbreaker geometry ensures stable machining with minimal vibration, even under demanding cutting conditions.

ISO Designation Breakdown

Position Code Parameter Description
1-3 KDA Series Kyocera Drill Insert (Indexable)
4-7 0560 Diameter 5.6 mm nominal drill diameter
8-10 X03 Geometry Standard insert width / chipbreaker code
11-14 060N Size Class Insert thickness & shank compatibility class
15 N Tolerance Standard tolerance class (±0.025 mm)

Engineering Dimensions & Geometry

Parameter Value Unit Notes
Nominal Diameter (Dc) 5.6 mm Drill body mating diameter
Inscribed Circle (IC) 4.76 mm Effective cutting edge envelope
Insert Thickness (S) 3.0 mm Standard ISO thickness
Corner Radius (rε) 0.2 mm Optimized for hole finish
Nose Angle 180° deg Symmetric drill point geometry
Clearance Angle 11° deg Reduces friction and heat buildup
Helix Angle (compatible) 30° deg Standard for KDA series holders

Grade Details – Key Grade Characteristics

PR930 – PVD-coated carbide grade optimized for medium to high-speed machining of steels and stainless steels.

Property Specification
SubstrateFine-grained WC-Co with high cobalt content
CoatingTiAlN PVD multi-layer coating
HardnessHRA 92.5
TRS≥ 3,500 MPa
ApplicationSteel, stainless steel, cast iron

Grade Comparison Matrix

Grade Primary Materials Best Use Case Wear Resistance Value Rating
PR930Steel / StainlessGeneral purpose★★★★☆★★★★★
PR1535Steel / HardenedHigh speed★★★★★★★★★☆
TN60CeramicCast iron★★★☆☆★★★★★

Chipbreaker Profile

The KDA0560X03S060N features a precision-ground medium-duty chipbreaker optimized for 5.6 mm drilling applications. The groove geometry promotes tight chip curling and controlled evacuation, preventing chip packing in deep-hole operations. The polished rake surface minimizes built-up edge (BUE) when machining sticky materials such as low-carbon steels and austenitic stainless steels.

  • Rake Angle: 8° positive for reduced cutting forces
  • Chipbreaker Width: Proportional to feed rate (0.1–0.3 mm/rev)
  • Chip Form: C-type / 6-type (short spiral, easy evacuation)
  • Surface Finish: Mirror-polished flanks (Ra < 0.4 µm)

Recommended Applications & Workpiece Materials

Material Group ISO Code Machinability Recommended Grade
Carbon Steel (low/med/high) P1.1 – P2.5 ★★★★★ Excellent PR930 (optimized)
Alloy Steel (Cr, Ni, Mo) P3.0 – P4.0 ★★★★☆ Very Good PR930
Stainless Steel (austenitic) M1.0 – M2.0 ★★★★☆ Very Good PR930
Cast Iron (gray/ductile) K1.0 – K3.0 ★★★☆☆ Good PR930 (light cuts)
Tool Steel (hardened < 45 HRC) P5.0 – P6.0 ★★★☆☆ Good PR1535 (preferred)

Application Map by Operation

Operation Type Suitability Depth Ratio (L/D) Notes
Through-hole Drilling ✓ Ideal Up to 5×D Standard peck cycle recommended
Blind-hole Drilling ✓ Ideal Up to 3×D Use reduced feed near bottom
Step Drilling ✓ Suitable Up to 2×D per step Allow 0.5 mm overlap
Counter-boring △ Possible Up to 1×D Reduce speed by 20%
Enlarging / Reaming ✗ Not Recommended Use dedicated reaming inserts

Recommended Cutting Conditions

Parameters below are starting recommendations for carbon steel (P2.0) using coolant. Adjust based on machine rigidity and workpiece fixturing.

Parameter Symbol Minimum Recommended Maximum Unit
Cutting Speed Vc 80 115 150 m/min
Feed per Revolution fn 0.08 0.14 0.2 mm/rev
Depth of Cut ap 1.4 2.8 3.4 mm
Spindle Speed (approx.) n 4547 6537 8526 rpm

Operating Guidelines

  • Coolant: High-pressure coolant (≥ 3 MPa) is strongly recommended for chip evacuation and temperature control. Use water-soluble coolant at 8–10% concentration.
  • Peck Cycle: For depths exceeding 2×D, employ a peck drilling cycle with 0.5–1.0 mm retract to break chips.
  • Entry Angle: Ensure perpendicular entry (±1°) to prevent insert chipping and uneven wear.
  • Pre-drilling: For 5.6 mm holes, a center drill or spot drill of 90°–120° is recommended to guide the insert.
  • Tool Life Check: Monitor flank wear (VB). Replace insert when VB reaches 0.3 mm or when surface finish degrades.
  • Storage: Keep inserts in original packaging away from direct sunlight and corrosive environments.

Toolholder Compatibility

The KDA0560X03S060N is designed for use with Kyocera KDA series drill holders and compatible indexable drill bodies. Ensure the holder pocket matches the insert size class (060N). Compatible holder families include:

  • Kyocera KDA-S series steel shanks
  • Kyocera KDA-M series modular heads
  • Standard ISO-compliant drill bodies with KDA pocket geometry

Mounting Torque: 2.5 N·m for clamp screws (M2.5). Do not overtighten to avoid insert fracture.

Packaging & Ordering Information

Item Details
Manufacturer Part Number (MPN) TDJ00027
Model Code KDA0560X03S060N
Grade PR930
Packaging Quantity 1 insert per pack (industrial blister)
Barcode (EAN) Assigned at dispatch
Warranty Full manufacturer defect warranty (6 months)
Country of Manufacture Japan

Catalog Meta Data

Attribute Value
Catalog Series KDA – Indexable Drill Inserts
Product Family Small-Diameter Drill Inserts
Tool Category Indexable Insert / Drill
ISO Application Group P (Steel), M (Stainless)
Insert Standard Proprietary KDA geometry
Last Catalog Update 2026-Q2
Replacement Insert Direct replacement for standard KDA series

Note: All specifications are nominal and subject to standard manufacturing tolerances. For critical applications, please consult Kyocera technical documentation or contact our engineering support team for application-specific recommendations.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.